FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly








AIR CONDITIONING: AIR CONDITIONING UNIT:

REASSEMBLY

1. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY NO.1





(a) Sufficiently apply compressor oil to the 2 new O-rings and fitting surface of the cooler expansion valve.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the 2 O-rings on the cooler evaporator sub-assembly No.1.





(c) Install the cooler evaporator sub-assembly No.1 to the heater case RH.
(d) Install the heater case LH with the 12 screws.
2. INSTALL COOLER EXPANSION VALVE





(a) Install the cooler expansion valve to the cooler evaporator No.1.
3. INSTALL AIR CONDITIONING TUBE ASSEMBLY





(a) Sufficiently apply compressor oil to the 2 new O-rings and fitting surface of the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the 2 O-rings on the air conditioning tube assembly.
(c) Using a hexagon wrench 4 mm (0.16 in.), install the air conditioner tube assembly with the 2 hexagon bolts.
Torque: 3.5 Nm (35 kgf-cm, 30 in-lbf)





(d) Install the packing.

HINT: Securely attach so that a gap in the packing will not occur.