FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Reassembly









AIR CONDITIONING: AIR CONDITIONING UNIT:

COMPONENTS










REASSEMBLY

1. INSTALL COOLER EXPANSION VALVE





(a) Lubricate 2 new O-rings with compressor oil and install them to the cooler expansion valve.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the cooler expansion valve to the cooler evaporator sub-assembly No. 1.
2. INSTALL AIR CONDITIONING TUBE ASSEMBLY





(a) Lubricate 2 new O-rings with compressor oil and install them to the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(b) Using a hexagon wrench 5.0 mm (0.20 in.), install the air conditioning tube assembly with the 2 hexagon bolts.
Torque: 3.5 Nm (35 kgf-cm, 30 in-lbf)





(c) Install the packing.

HINT: Securely attach so that the gap in the packing will not be mode.

(d) Install the cooler evaporator assembly to the heater case.
3. INSTALL COOLER THERMISTOR NO. 1





(a) Install the cooler thermistor No. 1 at the position shown on the illustration.
(b) Install the heater case with the claw and 5 screws.





(c) Install the heater case with the claw and 2 screws.