Parking Brake System: Service and Repair

PARKING BRAKE ASSEMBLY

COMPONENTS:

DISASSEMBLY

HINT: Overhaul the RH side by the same procedures as LH side.

1. REMOVE REAR WHEEL
2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH
3. REMOVE REAR DISC

4. REMOVE PARKING BRAKE SHOE STRUT LH
(a) Using needle-nose pliers, remove the 2 upper side tension springs.
(b) Remove the parking brake shoe strut LH.

5. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET
(a) Using needle-nose pliers, remove the anchor side tension spring.
(b) Remove the shoe adjusting screw set.

6. REMOVE PARKING BRAKE SHOE ASSEMBLY LH NO. 1
(a) Using SST, remove the parking brake shoe hold-down compression spring, parking brake shoe hold-down spring pin and parking brake shoe assembly LH No. 1.
SST 09718-00010

7. REMOVE PARKING BRAKE SHOE ASSEMBLY LH NO. 2
(a) Using SST, remove the parking brake shoe hold-down compression spring and parking brake shoe hold-down spring pin.
SST 09718-00010
(b) Disconnect the parking brake shoe assembly LH No. 2 from the parking brake shoe lever LH, and remove the parking brake shoe LH No. 2.

8. REMOVE PARKING BRAKE SHOE LEVER LH
(a) Using needle-nose pliers, disconnect the parking brake cable assembly No. 3 and remove the parking brake shoe lever LH.

REASSEMBLY

1. APPLY HIGH TEMPERATURE GREASE
(a) Apply the high temperature grease to the shoe attached surface of backing plate.

2. INSTALL PARKING BRAKE SHOE LEVER LH
(a) Using needle-nose pliers, connect the parking brake cable assembly No. 3 to the parking brake shoe lever LH.

3. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO. 2
(a) Apply the high temperature grease to the contact part of the parking brake shoe and parking brake shoe lever.

(b) Using SST, install the parking brake shoe LH No. 2 with the parking brake shoe hold-down compression spring and parking brake shoe hold-down spring pin.
SST 09718-00010

4. INSTALL PARKING BRAKE SHOE ASSEMBLY LH NO. 1
(a) Using SST, install the parking brake shoe LH No. 1 with the parking brake shoe hold-down compression spring and parking brake shoe hold-down spring pin.
SST 09718-00010

5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
(a) Apply the high temperature grease to the adjusting bolt and support piece.
(b) Install the parking brake shoe adjusting screw set LH.

6. INSTALL PARKING BRAKE SHOE STRUT LH
(a) Apply the high temperature grease to the contact part of the shoe strut and tension spring.
(b) Install the parking brake shoe strut LH.

(c) Using needle-nose pliers, install the 2 upper side tension springs.

HINT: Install the 2 tension spring securely to the grooves of the shoe strut.

7. CHECK PARKING BRAKE INSTALLATION
(a) Check that each part is installed properly.

NOTICE: There should be no oil or grease on the friction surface of the shoe lining and disc.

8. INSTALL REAR DISC
9. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts.
(b) Remove the hole plug, and turn the adjuster and expand the shoes until the disc locks.

(c) Contract the shoe adjuster until the disc can rotate smoothly.
Standard: Return to 8 notches
(d) Check that there is no brake drag.
(e) Install the hole plug.
10. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH
11. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
12. INSPECT PARKING BRAKE LEVER TRAVEL
13. ADJUST PARKING BRAKE LEVER TRAVEL