Brake Actuator
REMOVAL1. DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER LINER RH
4. REMOVE FRONT BUMPER COVER
a. Remove the front bumper cover.
5. REMOVE LH HEADLIGHT ASSEMBLY
a. Remove the LH headlight assembly.
6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY
7. REMOVE BRAKE ACTUATOR WITH BRACKET
a. Disconnect the actuator connector.
b. Using SST, disconnect the 6 brake tubes from the actuator with bracket.
SST 09023-00101
c. Use tags or make a memo to identify the places to reconnect.
d. Remove the 2 bolts, nut and the actuator with bracket.
NOTE: Be careful not to damage the brake tubes and wire harness.
8. REMOVE BRAKE ACTUATOR ASSEMBLY
a. Remove the 2 nuts and brake actuator from the bracket.
INSTALLATION
1. INSTALL BRAKE ACTUATOR ASSEMBLY
a. Install the brake actuator with the 2 nuts to the bracket.
Torque: 6.0 N.m (61 kgf.cm, 53 in.lbf)
2. INSTALL BRAKE ACTUATOR WITH BRACKET
a. Install the actuator with bracket with the 2 bolts and nut.
Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)
NOTE:
- Be careful not to damage the brake tubes and wire harness.
- Tighten the bolts in order from 1 to 3.
b. Connect the actuator connector.
NOTE: Make sure that the lever is locked securely.
c. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.
SST 09023-00101
Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY
4. INSTALL LH HEADLIGHT ASSEMBLY
5. INSTALL FRONT BUMPER COVER
6. INSTALL FRONT FENDER LINER RH
7. INSTALL FRONT WHEEL RH
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
8. FILL RESERVOIR WITH BRAKE FLUID
9. BLEED MASTER CYLINDER
SST 09023-00101
10. BLEED BRAKE LINE
11. CHECK FLUID LEVEL IN RESERVOIR
12. CHECK FOR BRAKE FLUID LEAKAGE
13. CHECK ACTUATOR WITH INTELLIGENT TESTER
14. PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT
15. PREPARE FOR FOG LIGHT AIMING
16. INSPECT FOG LIGHT AIMING
17. ADJUST FOG LIGHT AIMING
18. PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT
19. PREPARE FOR HEADLIGHT AIMING (for Using a Tester)
20. PREPARE FOR HEADLIGHT AIMING (for Using a Screen)
21. INSPECT HEADLIGHT AIMING
22. ADJUST HEADLIGHT AIMING