Removal and Replacement

BRAKE MASTER CYLINDER

COMPONENTS (Part 1):

COMPONENTS (Part 2):

REMOVAL
1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
3. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Disconnect the brake fluid level switch connector from the reservoir sub-assembly.
(b) M/T: Slide the clip and disconnect the clutch reservoir tube No. 1 from the reservoir sub-assembly.

(d) Using SST, disconnect the 2 or 3 brake tubes from the No. 1 way.
SST 09023-00101

(e) Remove the 2 nuts, pull out the master cylinder sub-assembly and No. 1 way, and check the valve bracket.

INSTALLATION

1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Install the master cylinder sub-assembly and No. 1 way, and check the valve bracket with the 2 nuts.
Torque: 12.5 N*m (127 kgf*cm, 9 ft.*lbf)

(b) Using SST, connect the 2 or 3 brake tubes to the No. 1 way.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Using SST, connect the 2 brake tubes to the master cylinder sub-assembly.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
(d) M/T: Connect the clutch reservoir tube No. 1 with the clip to the master cylinder reservoir sub-assembly.
(e) Connect the brake fluid level switch connector to the master cylinder reservoir sub-assembly.
2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
3. FILL RESERVOIR WITH BRAKE FLUID
(a) Fill the reservoir with brake fluid.
4. BLEED MASTER CYLINDER
(a) Bleed the master cylinder.
SST 09023-00101
5. BLEED BRAKE LINE
(a) Bleed the brake line.
6. CHECK BRAKE FLUID LEVEL IN RESERVOIR
(a) Check the brake fluid level in reservoir.
7. INSPECT FOR BRAKE FLUID LEAK