Quarter Window Glass: Service and Repair
REMOVAL1. REMOVE REAR SEAT
2. REMOVE REAR DOOR OPENING TRIM
3. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT: Tape the screwdriver tip before use.
4. REMOVE QUARTER WINDOW GLASS
a. Insert a piano wire between body and glass and let it pass through.
b. Tie both wire ends to wooden blocks or similar objects.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and exterior.
c. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
d. Let the piano wire pass as shown in the illustration, cut off the left adhesive around the clips.
NOTE:
- Do not damage the glass retainer.
- When separating the glass, take care not to damage the paint and interior and exterior ornaments.
e. Remove the glass.
NOTE: Leave of the adhesive on the body as much as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
a. Using a knife, cut away any rough areas on the body.
HINT: Leave of the adhesive on the body as much as possible.
b. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
a. Using a scraper, remove the adhesive sticking to the glass.
b. Clean the glass with cleaner.
NOTE: Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and contact surface with Primer G.
b. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Allow 3 minutes or more to dry the primer coated surface.
- Do not keep any of the opened Primer G for later use.
5. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
a. Install the glass to the body.
b. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
7. INSPECT FOR LEAKS AND REPAIR
NOTE: Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT