Removal and Installation

REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
3. REMOVE STEERING WHEEL
4. DISCONNECT RIGHT-HAND AND LEFT-HAND TIE ROD ENDS
5. DISCONNECT INTERMEDIATE SHAFT
6. DISCONNECT CLAMP PLATE
Remove the nut and clamp plate.





7. DISCONNECT PRESSURE FEED TUBE AND RETURN TUBE
Using Special Service Tool (SST), disconnect the pressure feed tube and return tube.
(SST) 09631-22020
8. DISCONNECT STABILIZER BAR
Remove the 4 bolts and disconnect the stabilizer bar.

HINT: Do not remove the stabilizer bar.

9. REMOVE NO.1 FUEL TUBE PROTECTOR
Remove the 2 bolts, nut and No.1 fuel tube protector.
10. REMOVE POWER STEERING (PS) GEAR ASSEMBLY
a. Remove the 2 PS gear assembly set bolts and nuts.

HINT: Lift up the stabilizer bar and remove the bolts.

b. Remove the PS gear assembly from the Left-Hand of the vehicle.

NOTICE: Do not damage the turn pressure tubes.

INSTALLATION
1. INSTALL POWER STEERING (PS) GEAR ASSEMBLY
a. Install the PS gear assembly from the Left-Hand of the vehicle.

NOTICE: Do not damage the turn pressure tubes.

b. Install the 2 gear assembly set bolts and nuts.

Torque: 181 Nm (1,850 kgf-cm, 134 ft. lbs.)

HINT: Lift up the stabilizer bar and install the bolts.

2. INSTALL NO.1 FUEL TUBE PROTECTOR
Install the No.1 fuel tube protector with 2 bolts and nut.
3. CONNECT STABILIZER BAR
Connect the stabilizer bar with the 4 bolts.

Torque: 19 Nm (195 kgf-cm, 14 ft. lbs.)





4. CONNECT PRESSURE FEED TUBE AND RETURN TUBE
Using Special Service Tool (SST), connect the pressure feed tube and return tube.
(SST) 09631-22020

Torque: 32 Nm (326 kgf-cm, 24 ft. lbs.)

HINT:
^ Use a torque wrench with a fulcrum length of 300 mm (11.81 inch).
^ This torque value is effective in case that SST is parallel to a torque wrench.

5. CONNECT CLAMP PLATE
Connect the clamp plate with nut.

Torque: 10 Nm (100 kgf-cm, 7 ft. lbs.)

6. CONNECT INTERMEDIATE SHAFT
7. CONNECT RIGHT-HAND AND LEFT-HAND TIE ROD ENDS
8. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

HINT: Do it with the front of the vehicle jacked up.

9. CENTER SPIRAL CABLE
10. INSTALL STEERING WHEEL
a. Align the matchmarks on the steering wheel and steering column main shaft.
b. Temporarily tighten the steering wheel set nut.
c. Connect the connector.
11. BLEED POWER STEERING SYSTEM
12. CHECK STEERING WHEEL CENTER POINT
13. TORQUE STEERING WHEEL SET NUT

Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)

14. INSTALL STEERING WHEEL PAD
15. CHECK FRONT WHEEL ALIGNMENT