ABS W/Traction Control

Master Cylinder W/ Mounting Nuts & 2-Way:

Master Cylinder Components:

DISASSEMBLY

Removing Master Cylinder Boot:

1. Remove Master Cylinder boot.
Using a screwdriver, remove the Master Cylinder boot.

NOTE: Facing the UP mark on the Master Cylinder boot upwards, install the cylinder boot to the Master Cylinder.

2. Remove reservoir.
(a) Remove the set screw and pull out the reservoir.
Torque: 1.7 Nm (16 inch.lbs.)
(b) Remove the cap and strainer from the reservoir.





3. Remove 2 pistons and springs.
(a) Push in the piston with a screwdriver and remove the 2 straight pins by turning over the cylinder body.

NOTE: Tape the screwdriver tip before use.

(b) Remove the 2 piston and springs by hand, pulling straight out, not at an angle.

CAUTION:
- If pulled out and install at an angle, there is a possibility that the cylinder bore could be damaged.
- Be careful not to damage the rubber lips on the pistons.





NOTE: Insert the pistons with elliptic hole facing vertically.

INSPECTION
1. Inspect cylinder bore for rust or scoring.
2. Inspect cylinder for wear or damage.
If necessary, clean or replace the cylinder.

NOTE: Clean the disassembled parts with compressed air.

REASSEMBLY
Reassembly is in the reverse order of disassembly.

CAUTION: Apply lithium soap base glycol grease to the rubber parts indicated by the arrows in EXPLODED VIEW of system.