Removal
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER BOOT RETAINER AND SHIFT AND SELECT LEVER BOOT NO.1 AND NO.2
a. Remove the shift lever knob.
b. Using a screwdriver, pry out the upper console panel.
c. Remove the 4 bolts and boot retainer.
d. Remove the shift and select lever boot No.1 and No.2.
2. REMOVE TRANSMISSION SHIFT LEVER 4 SET BOLTS
Torque: 7.8 N.m (80 kgf.cm, 69 in.-lbf)
3. RAISE VEHICLE
NOTE: Be sure the vehicle is securely supported.
4. DRAIN TRANSMISSION OIL
Oil type: TOYOTA GEAR OIL V160 or ESSO ATF DEXRON(R)D-21065
Capacity: 1.8 liters (1.9 US qts, 1.6 Imp.qts)
5. REMOVE ENGINE UNDER COVER
6. REMOVE EXHAUST FRONT PIPE AND PIPE SUPPORT BRACKET
a. Remove the 2 nuts, cover, oxygen sensor and gasket.
Torque: 20 N.m (200 kgf.cm. 14 ft.lbf)
b. Remove the 2 bolts, nuts and gasket.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
c. Remove the 2 bolts and pipe support bracket from the clutch housing.
Torque: 37 N.m (380 kgf.cm. 27 ft.lbf)
d. Remove the 2 bolts, nuts and gasket.
Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)
e. Remove the exhaust front pipe.
7. REMOVE EXHAUST CENTER PIPE
a. Remove the 4 nuts and 2 gaskets.
Torque: 19 N.m (195 kgf.cm. 14 ft.lbf)
b. Disconnect the exhaust center pipe from the 2 rings.
c. Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N.m (55 ft.lbf, 48 in.-lbf)
9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and crossmember brace.
Torque: 13 N.m (130 kgf.cm. 9 ft.lbf)
10. REMOVE PROPELLER SHAFT Service and Repair
INSTALLATION HINT: Inspect the propeller shaft joint angle.
11. REMOVE TRANSMISSION SHIFT LEVER
a. Remove the bolt and nut.
b. Remove the transmission shift lever, inside the vehicle.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
12. REMOVE CLUTCH RELEASE CYLINDER AND GROUND CABLE
a. Remove the bolt, clamp and ground cable.
Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)
b. Remove the 2 bolts and clutch release cylinder.
Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)
13. DISCONNECT STARTER WIRE
a. Remove the nut and disconnect the starter wire.
b. Disconnect the starter wire connector.
14. DISCONNECT VEHICLE SPEED SENSOR AND BACK-UP LIGHT SWITCH CONNECTOR
15. REMOVE CLUTCH COVER SET BOLT
a. Remove the 2 bolts and service hole cover.
Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)
b. Place matchmarks on the flywheel and clutch cover.
c. Remove the 6 bolts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N.m (135 kgf.cm, 10 ft.lbf)
Bolt: 26 N.m (260 kgf.cm, 19 ft.lbf)
18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission from the engine.
Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)
20. REMOVE SHIFT LEVER RETAINER
Remove the 4 bolts and shift lever retainer from the transmission.
Torque:
Bolt A: 19 N.m (195 kgf.cm. 14 ft.lbf)
Nut B: 25 N.m (250 kgf.cm, 18 ft.lbf)
21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the transmission.
Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)