FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal








1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER BOOT RETAINER AND SHIFT AND SELECT LEVER BOOT NO.1 AND NO.2
a. Remove the shift lever knob.
b. Using a screwdriver, pry out the upper console panel.
c. Remove the 4 bolts and boot retainer.
d. Remove the shift and select lever boot No.1 and No.2.




2. REMOVE TRANSMISSION SHIFT LEVER 4 SET BOLTS

Torque: 7.8 N.m (80 kgf.cm, 69 in.-lbf)

3. RAISE VEHICLE

NOTE: Be sure the vehicle is securely supported.

4. DRAIN TRANSMISSION OIL
Oil type: TOYOTA GEAR OIL V160 or ESSO ATF DEXRON(R)D-21065

Capacity: 1.8 liters (1.9 US qts, 1.6 Imp.qts)

5. REMOVE ENGINE UNDER COVER




6. REMOVE EXHAUST FRONT PIPE AND PIPE SUPPORT BRACKET
a. Remove the 2 nuts, cover, oxygen sensor and gasket.

Torque: 20 N.m (200 kgf.cm. 14 ft.lbf)

b. Remove the 2 bolts, nuts and gasket.

Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)

c. Remove the 2 bolts and pipe support bracket from the clutch housing.

Torque: 37 N.m (380 kgf.cm. 27 ft.lbf)




d. Remove the 2 bolts, nuts and gasket.

Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)

e. Remove the exhaust front pipe.




7. REMOVE EXHAUST CENTER PIPE
a. Remove the 4 nuts and 2 gaskets.

Torque: 19 N.m (195 kgf.cm. 14 ft.lbf)

b. Disconnect the exhaust center pipe from the 2 rings.
c. Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.

Torque: 5.4 N.m (55 ft.lbf, 48 in.-lbf)

9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and crossmember brace.

Torque: 13 N.m (130 kgf.cm. 9 ft.lbf)

10. REMOVE PROPELLER SHAFT Service and Repair

INSTALLATION HINT: Inspect the propeller shaft joint angle.




11. REMOVE TRANSMISSION SHIFT LEVER
a. Remove the bolt and nut.
b. Remove the transmission shift lever, inside the vehicle.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)




12. REMOVE CLUTCH RELEASE CYLINDER AND GROUND CABLE
a. Remove the bolt, clamp and ground cable.

Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)

b. Remove the 2 bolts and clutch release cylinder.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)

13. DISCONNECT STARTER WIRE
a. Remove the nut and disconnect the starter wire.
b. Disconnect the starter wire connector.




14. DISCONNECT VEHICLE SPEED SENSOR AND BACK-UP LIGHT SWITCH CONNECTOR

15. REMOVE CLUTCH COVER SET BOLT
a. Remove the 2 bolts and service hole cover.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)




b. Place matchmarks on the flywheel and clutch cover.
c. Remove the 6 bolts.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)




16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.




17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.

Torque:
Nut: 13 N.m (135 kgf.cm, 10 ft.lbf)
Bolt: 26 N.m (260 kgf.cm, 19 ft.lbf)

18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.

Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)




19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission from the engine.

Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)




20. REMOVE SHIFT LEVER RETAINER
Remove the 4 bolts and shift lever retainer from the transmission.

Torque:
Bolt A: 19 N.m (195 kgf.cm. 14 ft.lbf)
Nut B: 25 N.m (250 kgf.cm, 18 ft.lbf)

21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the transmission.

Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)