Fuel Pump Removal and Installation

Components:

COMPONENTS FOR REMOVAL AND INSTALLATION

FUEL PUMP REMOVAL

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. Take out floor carpet.
2. Remove spare wheel cover.
3. Remove spare wheel.
4. Remove service hole cover.
5. Remove fuel pump and sender gauge assembly.

Hose And Electrical Connections:

(a) Disconnect the connector and hoses from the fuel pump bracket:
(1) Fuel pump connector
(2) Fuel outlet hose
Remove the union bolt and 2 gaskets, and disconnect the outlet hose.
(3) Fuel return hose
(4) Fuel breather hose
(b) Remove the retainer clamp.

SST Usage:

(c) Using SST loosen the retainer. SST 09808-14010
(d) Remove the retainer, the fuel pump, sender gauge assembly and gasket.

FUEL PUMP INSTALLATION
1. Install fuel pump and sender gauge assembly.
(a) Install a new gasket to the fuel tank.
(b) Insert fuel pump and sender gauge assembly into the fuel tank.

Fuel Pump Assembly Alignment Marks:

SST Usage:

(e) Using SST, tighten the retainer until the arrow mark on the retainer is within the lines on the fuel tank. SST 09808-14010
(f) Check that the arrow marks of the fuel pump bracket and fuel tank are aligned.

Retainer Clamp:

(g) Install the retainer clamp.
(h) Connect the connector and hoses to the fuel pump bracket:
- Fuel pump connector
- Fuel outlet hose
Connect the outlet hose with 2 new gaskets and the union bolt.

Torque: 29 N.m (300 kgf.cm, 22 ft.lbf)

- Fuel return hose
- Fuel breather hose
2. Install service hole cover.
3. Install spare wheel.
4. Install spare wheel cover.
5. Install floor carpet.
6. Check for fuel leaks.