Removal and Installation
REMOVAL
1. Position the front wheels facing straight ahead.
Fig. 8 Steering Wheel Mounting.:
a. Using the seat belt of the driver's seat fix the steering wheel so that it does not turn.
2. Remove RH and LH front fender apron seals.
a. Remove the 2 bolts.
3. Disconnect RH and LH tie rod ends.
4. Disconnect intermediate shaft.
a. Place matchmarks on the intermediate shaft and control valve shaft.
b. Loosen bolt A and remove bolt B.
5. Disconnect tube clamp.
a. Remove the nut.
6. Disconnect pressure feed and return tubes.
a. Using SST 09631-22020 disconnect the tube.
7. Disconnect stabilizer bar
a. Remove the 4 bolts and 2 nuts.
NOTE: Do not remove the bar.
8. Remove heated oxygen sensor (bank 1 sensor 1).
a. Disconnect the connector.
9. Remove PS gear assembly.
a. Remove the 2 gear assembly set bolts and nuts.
NOTE: Lift up the stabilizer bar and remove the bolts.
b. Remove the gear assembly from the LH of the vehicle.
NOTE: Do not damage the turn pressure tube.
INSTALLATION
1. Install PS gear assembly.
a. Install the gear assembly from the LH of the vehicle.
NOTE: Do not damage the turn pressure tube.
b. Torque the 2 gear assembly set bolts and nuts. Torque: 181 Nm (1,850 kgf.cm, 134 ft.lb.).
NOTE: Lift up the stabilizer bar and install the bolts.
2. Install heated oxygen sensor (bank 1 sensor 1).
a. Torque the sensor to 44 Nm (450 kgf.cm, 33 ft.lb.).
b. Connect the connector.
3. Connect stabilizer bar.
a. Torque the 4 bolts and 2 nuts. Bolt: 19 Nm (195 kgf.cm, 14 ft.lb) Nut: 39 N.m (400 kgf.cm, 29 ft.lb.).
4. Connect pressure feed and return tubes.
a. Using SST 09631-22020 connect the tube.
b. Torque: 20 Nm (203 kgf.cm, 15 ft.lb.).
NOTE: Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
5. Connect tube clamp.
a. Torque the nut to 10 Nm (100 kgf.cm. 7 ft.lb.).
6. Connect intermediate shaft.
a. Align the matchmarks on the intermediate shaft and control valve shaft.
b. Torque the 2 (A and B) bolts.
c. Torque: 35 Nm (360 kgf.cm, 26 ft.lb.).
7. Connect RH and LH tie rod ends.
8. Install RH and LH front fender apron seals.
a. Tighten the 2 bolts.
9. Check steering wheel center point.
a. Remove seat belt from steering wheel.
10. Bleed power steering system.
11. Check front wheel alignment.