Fuel Pump Removal and Installation

FUEL PUMP REMOVAL





CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. REMOVE REAR SEAT CUSHION
2. REMOVE FLOOR SERVICE HOLE COVER
- Take out the floor carpet.
- Remove the 5 screws and service hole cover.

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR
NOTICE: Do not lift the fuel pump up by the wire harness.

4. REMOVE THE FUEL FILLER CAP TO RELIEVE FUEL TANK PRESSURE, THEN DISCONNECT FUEL PIPE AND HOSE FROM FUEL PUMP BRACKET



- Using SST, disconnect the outlet pipe from the pump bracket. (SST 09631-22020)
- Disconnect the return hose from the pump bracket.
Torque: 28 Nm (285 kg.cm, 21 ft.lb) for use with SST

5. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM FUEL TANK
- Remove the 8 bolts.
Torque: 4 Nm (40 kg.cm, 35 in.lb)



- Pull out the pump bracket assembly.
- Remove the gasket from the pump bracket.
NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

INSTALLATION HINTS:
- Installation is the reverse of removal.
- Install a new gasket to the pump bracket.
- Check for fuel leakage after performing maintenance anywhere on the fuel system.
Refer to "Checking For Fuel System Leaks".
Component Tests and General Diagnostics