Removal
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER BOOT AND SET BOLTS
a. Remove the shift lever knob.
b. Using a screwdriver, pry out the upper console panel.
c. Remove the 4 set bolts.
d. Remove the shift and select lever boot No.1 and No.2.
e. Remove the 4 set bolts.
Torque: 7.8 N.m (80 kgf.cm. 69 in.-lbf)
2. RAISE VEHICLE
NOTE: Be sure the vehicle is securely supported.
3. DRAIN TRANSMISSION OIL
Oil type:
TOYOTA GEAR OIL V160 or
ESSO ATF DEXRON(R)D-21065
Capacity:
1.8 liters (1.9 US qts, 1.6 Imp.qts)
4. REMOVE EXHAUST FRONT PIPE AND PIPE SUPPORT BRACKET
a. Remove the 2 nuts, heat insulator, oxygen sensor and gasket.
b. Remove the 2 bolts and nuts.
c. Remove the 2 bolts and pipe support bracket.
Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)
d. Remove the 2 bolts and nuts.
e. Remove the exhaust front pipe and gasket.
Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)
5. REMOVE EXHAUST CENTER PIPE
a. Remove the 4 nuts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
b. Disconnect the exhaust center pipe from the 2 rings.
c. Remove the exhaust center pipe.
6. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N.m (55 ft.lbf, 48 in.-lbf)
7. REMOVE CROSSMEMBER BRACE
Normal Roof:
Remove the 4 bolts and center floor crossmember brace.
Sport Roof:
Remove the 6 bolts and center floor crossmember brace.
Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)
8. REMOVE PROPELLER SHAFT Service and Repair
9. REMOVE TRANSMISSION SHIFT LEVER
a. Remove the bolt and nut.
b. Remove the transmission shift lever, inside of vehicle.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
10. REMOVE CLUTCH RELEASE CYLINDER AND GROUND CABLE
a. Remove the bolt, clamp and ground cable.
Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)
b. Remove the 2 bolts and clutch release cylinder.
Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)
11. DISCONNECT STARTER WIRE
a. Remove the nut and disconnect the starter wire.
b. Disconnect the starter wire connector.
12. DISCONNECT VEHICLE SPEED SENSOR CONNECTOR
13. DISCONNECT BACK-UP LIGHT SWITCH CONNECTOR
14. REMOVE CLUTCH COVER SET BOLTS
a. Remove the 2 bolts and service hole cover.
Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)
b. Place matchmarks on the flywheel and clutch cover.
c. Remove the 6 bolts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)
15. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
16. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N.m (135 kgf.cm, 10 ft.lbf)
Bolt: 25 N.m (260 kgf.cm. 19 ft.lbf)
17. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)
18. REMOVE TRANSMISSION
Remove the transmission mounting 5 bolts and transmission from the engine.
Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)
19. REMOVE SHIFT LEVER RETAINER
Remove the 4 bolts and shift lever retainer from the transmission.
Torque:
Bolt A: 19 N.m (195 kgf.cm, 14 ft.lbf)
Bolt B: 25 N.m (250 kgf.cm, 18 ft.lbf)
20. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the transmission.
Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)