FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal












1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER BOOT AND SET BOLTS
a. Remove the shift lever knob.
b. Using a screwdriver, pry out the upper console panel.
c. Remove the 4 set bolts.
d. Remove the shift and select lever boot No.1 and No.2.




e. Remove the 4 set bolts.

Torque: 7.8 N.m (80 kgf.cm. 69 in.-lbf)

2. RAISE VEHICLE

NOTE: Be sure the vehicle is securely supported.

3. DRAIN TRANSMISSION OIL
Oil type:
TOYOTA GEAR OIL V160 or
ESSO ATF DEXRON(R)D-21065
Capacity:
1.8 liters (1.9 US qts, 1.6 Imp.qts)




4. REMOVE EXHAUST FRONT PIPE AND PIPE SUPPORT BRACKET
a. Remove the 2 nuts, heat insulator, oxygen sensor and gasket.
b. Remove the 2 bolts and nuts.
c. Remove the 2 bolts and pipe support bracket.

Torque: 43 N.m (440 kgf.cm, 32 ft.lbf)




d. Remove the 2 bolts and nuts.
e. Remove the exhaust front pipe and gasket.

Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)




5. REMOVE EXHAUST CENTER PIPE
a. Remove the 4 nuts.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)

b. Disconnect the exhaust center pipe from the 2 rings.
c. Remove the exhaust center pipe.
6. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.

Torque: 5.4 N.m (55 ft.lbf, 48 in.-lbf)

7. REMOVE CROSSMEMBER BRACE
Normal Roof:
Remove the 4 bolts and center floor crossmember brace.
Sport Roof:
Remove the 6 bolts and center floor crossmember brace.

Torque: 13 N.m (130 kgf.cm, 9 ft.lbf)

8. REMOVE PROPELLER SHAFT Service and Repair




9. REMOVE TRANSMISSION SHIFT LEVER
a. Remove the bolt and nut.
b. Remove the transmission shift lever, inside of vehicle.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)




10. REMOVE CLUTCH RELEASE CYLINDER AND GROUND CABLE
a. Remove the bolt, clamp and ground cable.

Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)

b. Remove the 2 bolts and clutch release cylinder.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)

11. DISCONNECT STARTER WIRE

a. Remove the nut and disconnect the starter wire.
b. Disconnect the starter wire connector.




12. DISCONNECT VEHICLE SPEED SENSOR CONNECTOR
13. DISCONNECT BACK-UP LIGHT SWITCH CONNECTOR
14. REMOVE CLUTCH COVER SET BOLTS
a. Remove the 2 bolts and service hole cover.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)




b. Place matchmarks on the flywheel and clutch cover.




c. Remove the 6 bolts.

Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)

15. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
16. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.

Torque:
Nut: 13 N.m (135 kgf.cm, 10 ft.lbf)
Bolt: 25 N.m (260 kgf.cm. 19 ft.lbf)




17. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.

Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)

18. REMOVE TRANSMISSION
Remove the transmission mounting 5 bolts and transmission from the engine.

Torque: 72 N.m (730 kgf.cm, 53 ft.lbf)




19. REMOVE SHIFT LEVER RETAINER
Remove the 4 bolts and shift lever retainer from the transmission.

Torque:
Bolt A: 19 N.m (195 kgf.cm, 14 ft.lbf)
Bolt B: 25 N.m (250 kgf.cm, 18 ft.lbf)

20. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the transmission.

Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)