Removal and Installation

COMPONENTS

REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

HINT: At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount: 850 ± 50 g (29.98 ± 1.76 oz.)

2. DRAIN ENGINE COOLANT FROM RADIATOR

HINT: It is not necessary to drain out all coolant.





3. Auto A/C Models Only;

DISCONNECT WATER VALVE CONTROL CABLE FROM WATER VALVE

HINT: At the time of installation, please refer to the following item.
After connection, adjust the control cable.








4. DISCONNECT WATER HOSES FROM HEATER RADIATOR PIPES
a. Using pliers, grip the claw of the hose clip and slide the hose clip along the hose.
b. Disconnect the water hoses.

HINT: At the time of installation, please refer to the following item.
Push the water hose onto the heater radiator pipe as far as second ridge on the pipe and install the hose clip.

5. REMOVE BLOWER UNIT
6. REMOVE INSTRUMENT PANEL AND REINFORCEMENT

7. DISCONNECT LIQUID AND SUCTION TUBE
Remove the 2 bolt and then disconnect the both tube.
Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.

HINT: At the time of installation, please refer to the following item.
Lubricate 2 new O-rings with compressor oil and install them to the tubes.





8. REMOVE A/C UNIT
a. Disconnect the connectors.
b. Remove the 2 nuts and A/C unit.

INSTALLATION
Installation is in the reverse order of removal.