Installation
1. INSTALL TRANSAXLE TO ENGINEa. Align the input shaft spline with the clutch disc and install the transaxle to engine.
2. INSTALL STIFFENER PLATE
Torque: 37 N-m (380 kgf-cm, 27 ft-lbf)
3. INSTALL CENTER MEMBER
a. Install the center member with the four bolts.
Torque: 52 N-m (530 kgf-cm, 38 ft-lbf)
b. Install and torque the four bolts holding the insulators to the center member.
Torque: 73 N-m (740 kgf-cm, 54 ft-lbf)
4. CONNECT ENGINE LEFT MOUNTING
Torque: 63 N-m (650 kgf-cm, 47 ft-lbf)
5. INSTALL FRONT EXHAUST PIPE
a. Install the support hook on the front exhaust pipe to the support bracket.
b. Install and torque the three nuts.
Torque: 62 N-m (630 kgf-cm, 46 ft-lbf)
c. Install and torque the two bolts and nuts.
Torque: 43 N-m (440 kgf-cm, 32 ft-lbf)
d. Install the clamp with the bolt.
6. INSTALL LOWER CROSSMEMBER
Install the lower crossmember with the four bolts and two nuts.
Torque: 152 N-m (1,550 kgf-cm, 112 ft-lbf)
7. INSTALL DRIVE SHAFT. Service and Repair
8. FILL TRANSAXLE WITH GEAR OIL
Oil: Gear oil super (08885-02106) or equivalent
Recommended oil
Oil grade:
API GL-31 4 or 5
Viscosity:
SAE 75W - 90
Above -18 °C (0 °F) SAE 90
Below -18 °C (0 °F) SAE 75W
9. INSTALL UNDER COVERS
10. INSTALL FRONT WHEEL AND LOWER VEHICLE
Torque: 103 N-m (1,050 kgf-cm, 76 ft-lbf)
11. INSTALL ENGINE LEFT MOUNTING BOLTS OF ENGINE LEFT MOUNTING UPPER SIDE
Torque: 63 N-m (650 kgf-cm, 47 ft-lbf)
12. INSTALL TRANSAXLE MOUNTING BOLTS OF TRANSAXLE CASE UPPER SIDE
Torque:
10 mm bolt 46 N-m (470 kgf-cm, 34 ft-lbf)
12 mm bolt 64 N-m (650 kgf-cm, 47 ft-lbf)
13. CONNECT SPEEDOMETER CABLE
14. CONNECT CONTROL CABLES
a. Install the retainer to the cables.
b. Connect the cables to the linkage with washers and clips.
15. CONNECT BACK-UP LIGHT SWITCH CONNECTOR
16. INSTALL EACH CABLE
Torque: 21 N-m (210 kgf-cm, 15 ft-lbf)
17. INSTALL ENGINE MOUNTING LEFT STAY
Install the mounting left stay with the bolt and nut.
Torque: 21 N-m (210 kgf-cm, 15 ft-lbf)
18. INSTALL CLUTCH RELEASE CYLINDER
Install the release cylinder and tube with the four bolts.
19. INSTALL STARTER
a. Install the starter with the two bolts.
Torque: 39 N-m (400 kgf-cm, 29 ft-lbf)
b. Connect the starter wire with the nut.
C. Connect the starter connector.
20. INSTALL CRUISE CONTROL ACTUATOR
a. Install the cruise control actuator with bracket the four bolts.
b. Connect the connector.
21. INSTALL AIR CLEANER CASE ASSEMBLY WITH AIR HOSE
22. INSTALL NEGATIVE BATTERY CABLE
23. BLEEDING OF CLUTCH SYSTEM
24. PERFORM ROAD TEST
Check for abnormal noise and smooth shifting.