With S53 Transaxle/2WD

HINT: Coat all of the sliding and rotating surface with gear oil before assembly.




1. IF OUTPUT SHAFT WAS REPLACED, DRIVE IN SLOTTED SPRING PIN
If the output shaft was replaced, drive the slotted spring pin in the output shaft to a depth of 5.0 mm (0.197 in.).




2. INSTALL NO.1 CLUTCH HUB INTO HUB SLEEVE
a. Install the No.1 clutch hub and shifting keys to the No.1 hub sleeve.
b. Install the shifting key springs under the shifting keys.

NOTE: Install the key springs positioned so that their end gaps are not in line.




3. INSTALL THRUST WASHER. FIRST GEAR, NEEDLE ROLLER BEARING. SYNCHRONIZER RING AND NO.1 HUB SLEEVE ASSEMBLY TO OUTPUT SHAFT
a. Using SST and a press, install the thrust washer.
SST 09316-60010 (09316-00040)
b. Apply gear oil to the needle roller bearing.




c. Place the synchronizer ring on the gear and align the slots with the shifting keys.




d. Using a press, install the 1st gear and No.1 hub sleeve assembly.




4. INSPECT FIRST GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 1st gear thrust clearance.

Standard clearance: 0.10 - 0.29 mm (0.0039 - 0.0114 in.)




5. INSTALL SYNCHRONIZER RING, SECOND GEAR, NEEDLE ROLLER BEARING AND THIRD DRIVEN GEAR
a. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
b. Apply gear oil to the needle roller bearing.
c. Install the ball.




d. Fit the 2nd gear bushing groove securely over the ball when installing the 2nd gear bushing on the shaft.
e. Install the 2nd gear.




f. Using SST and a press, install the 3rd driven gear.
SST 09316-60010 (09316-00010)




6. INSPECT SECOND GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 2nd gear thrust clearance.

Standard clearance: 0.20 - 0.44 mm (0.0079 - 0.0173 in.)




7. INSTALL SPACER, FOURTH DRIVEN GEAR AND RADIAL BALL BEARING
a. Install the spacer.
b. Using a press, install the 4th driven gear and bearing.




8. INSTALL REAR BEARING
Using SST and a press, install the rear bearing.
SST 09612-22011