With C52 Transaxle/2WD

HINT: Coat all of the sliding and rotating surface with gear oil before assembly.




1. IF OUTPUT SHAFT WAS REPLACED, DRIVE IN SLOTTED SPRING PIN
If the output shaft was replaced, drive the slotted spring pin in the output shaft to a depth of 6.0 mm (0.236 in.)




2. INSTALL NO.1 CLUTCH HUB INTO HUB SLEEVE
a. Install the three springs and shifting keys to the clutch hub.
b. Install the hub sleeve to the clutch hub.




3. INSTALL BALL, THRUST WASHER, FIRST GEAR, NEEDLE ROLLER BEARING, SYNCHRONIZER RING AND NO.1 HUB SLEEVE TO OUTPUT SHAFT
a. Install the ball in the shaft.
b. Fit the thrust washer groove securely over the locking ball when installing the thrust on the shaft.
c. Apply gear oil to the needle roller bearing.




d. Install the needle roller bearing, 1st gear and synchronizer ring.

HINT: The synchronizer ring with the notch is for use only with the 1st gear.




e. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.




f. Using a press, install the 1st gear and No.1 hub sleeve.




4. INSTALL SNAP RING




a. Select a snap ring that will allow minimum axial play.




b. Using a screwdriver and hammer, tap in the snap ring.




5. INSPECT FIRST GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 1st gear thrust clearance

Standard clearance: 0.10 - 0.40 mm (0.0039 - 0.0157 in.)




6. INSTALL SYNCHRONIZER RING, SPACER, NEEDLE ROLLER BEARING, SECOND GEAR AND THIRD DRIVEN GEAR
a. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
b. Install the spacer.
c. Apply gear oil to the needle roller bearing.
d. Install the 2nd gear.




e. Using a press, install the 3rd driven gear.




7. INSPECT SECOND GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 2nd gear thrust clearance.

Standard clearance: 0.10 - 0.45 mm (0.0039 - 0.0177 in.)




8. INSTALL OUTPUT GEAR SPACER AND FOURTH DRIVEN GEAR
a. Install the output gear spacer.
b. Using a press, install the 4th driven gear.




9. INSTALL REAR BALL BEARING
a. Using SST and a press, install the rear ball bearing.
SST 09316-60010 (09316-00020)