With C52 Transaxle/2WD

HINT: Coat all of the sliding and rotating surface with gear oil before assembly.




1. INSTALL NO.2 CLUTCH HUB INTO HUB SLEEVE
a. Install the three springs and shifting keys to the clutch hub.
b. Install the hub sleeve to the clutch hub.




2. INSTALL THIRD GEAR, NEEDLE ROLLER BEARING, SYNCHRONIZER RING AND NO.2 HUB SLEEVE ASSEMBLY TO INPUT SHAFT
a. Apply gear oil to the needle roller bearing.
b. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.




c. Using a press, install the 3rd gear and No.2 hub sleeve.




3. INSTALL SNAP RING




a. Select a snap ring that will allow minimum axial play.




b. Using a screwdriver and hammer, tap in the snap ring.




4. INSPECT THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust clearance.

Standard clearance: 0.10 - 0.35 mm (0.0039 - 0.0138 in.)




5. INSTALL SYNCHRONIZER RING, NEEDLE ROLLER
BEARING, SPACER, FOURTH GEAR AND REAR BALL
BEARING
a. Apply gear oil to the needle roller bearing.
b. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.




c. Using SST and a press, install the rear ball bearing.
SST 09608-20012 (09608-03070)




6. INSTALL SNAP RING




a. Select a snap ring that will allow minimum axial play.




b. Using a screwdriver and hammer, tap in the snap ring.




7. MEASURE FOURTH GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 4th gear thrust clearance.

Standard clearance: 0.10 - 0.55 mm (0.0039 - 0.0217 in.)