Installation of Transaxle
1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and install the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg-cm (47 ft-lb, 64 N.m)
10 mm bolt 470 kg-cm (34 ft-lb, 46 N.m)
2. CONNECT LEFT ENGINE MOUNTING
Connect the left engine mounting with the bolts. Torque the bolts.
Torque: 530 kg-cm (38 ft-lb, 52 N.m)
3. INSTALL STABILIZER BAR
4. INSTALL CENTER DRIVE SHAFT
a. Insert the center drive shaft to the transaxle through the bearing bracket.
b. Secure the center drive shaft with the snap ring.
c. Tighten a new bolt on the bearing bracket.
Torque: 330 kg-cm (24 ft-lb, 32 N.m)
5. CONNECT BOTH DRIVE SHAFTS
Connect the drive shaft and torque the six nuts while depressing the brake pedal.
Torque: 370 kg-cm (27 ft-lb, 36 N.m)
6. CONNECT LEFT STEERING KNUCKLE TO LOWER ARM
Torque: 1,150 kg-cm (83 ft-lb, 113 N.m)
7. INSTALL ENGINE MOUNTING CENTER MEMBER
a. Install the engine mounting center member with the four bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N.m)
b. Install the front and rear engine mounting bolts. Torque the bolts.
Torque: 440 kg-cm (32 ft-lb, 43 N.m)
8. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque: A 2,110 kg-cm (153 ft-lb, 207 N.m)
B 400 kg-cm (29 ft-lb, 39 N.m)
9. CONNECT SPEEDOMETER CABLE
10. FILL TRANSAXLE WITH ATF DEXRON(R) II
NOTE: For vehicles produced 4/90 and later, Toyota changed the gear lube to GL-3, GL-4 or GL-5, 75w-90. Refer to Technical Service Bulletins for information.
Capacity: 2.6 liters (2.7 US qts, 2.3 Imp. qts)
11. INSTALL UNDER COVERS
12. INSTALL TRANSAXLE MOUNTING BOLTS OF TRANSAXLE UPPER
Torque: 650 kg-cm (47 ft-lb, 64 N.m)
13. CONNECT BACK-UP LIGHT SWITCH CONNECTOR AND GROUND STRAP
14. INSTALL STARTER
a. Install the starter with the two bolts.
b. Connect the connector and cable.
15. CONNECT CONTROL CABLES
a. Install the retainers.
b. Connect the cables to the linkage with the washer and clip.
16. INSTALL CLUTCH TUBE BRACKET
a. Install the bracket with a bolt.
b. Install the retainer to the bracket.
17. INSTALL CLUTCH RELEASE CYLINDER AND TUBE CLAMP
18. INSTALL NEGATIVE BATTERY CABLE
19. CHECK FRONT WHEEL ALIGNMENT
20. PERFORM ROAD TEST
Check for any abnormal noise or operation.