Installation

1. INSTALL TORQUE CONVERTER IN TRANSMISSION




2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.

Correct distance: 13 mm (0.51 in.)




3. ALIGN TRANSMISSION AT INSTALLATION POSITION
a. Align the two knock pins on the block with the converter housing.
b. Temporarily install one bolt.




4. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS
Install the transmission housing mounting bolts.

Torque:
12 mm 650 kg.cm. (47 ft.lb., 64 N.m)
10 mm 470 kg.cm. (34 ft.lb., 46 N.m)




5. INSTALL ENGINE REAR MOUNTING SET BOLTS

Torque: 530 kg.cm. (36 ft.lb., 52 N.m)




6. INSTALL TORQUE CONVERTER MOUNTING BOLTS
a. First, install the gray bolt and then the five black bolts.
b. Tighten the bolts evenly.

Torque: 280 kg.cm. (20 ft.lb., 27 N.m)




7. INSTALL ENGINE REAR END PLATE




8. CONNECT LEFT STEERING KNUCKLE
Install the LH drive shaft and connect the steering knuckle to the lower arm.

Torque: 1,300 kg.cm. (94 ft.lb., 127 N.m)

9. INSTALL STABILIZER BAR




10. INSTALL ENGINE MOUNTING CENTER MEMBER
a. Install the engine mounting center member and the eight bolts and two nuts.

Torque:
A 400 kg.cm. (29 ft.lb., 39 N.m)
B 440 kg.cm. (32 ft.lb., 43 N.m)

b. Connect control cable clamps.




11. INSTALL CENTER DRIVE SHAFT
a. Apply MP grease to the transaxle oil seal lip.
b. Insert the center drive shaft to the transaxle through the bearing bracket.
c. Using pliers, install the snap ring.
d. Install a new bolt to the bearing bracket.

Torque: 330 kg.cm. (24 ft.lb., 32 N.m)




12. INSTALL SUSPENSION LOWER CROSSMEMBER

Torque:
A: 2,110 kg.cm. (153 ft.lb., 207 N.m)
B: 400 kg.cm. (29 ft.lb., 39 N.m)




13. CONNECT BOTH DRIVE SHAFTS

Torque: 370 kg.cm. (27 ft.lb., 36 N.m)

14. FILL DIFFERENTIAL WITH ATF

Fluid type: ATF DEXRON (R) II
Capacity: 1.6 liters (1.7 US qts, 1.4 Imp.qts)




15. INSTALL LH FRONT FENDER APRON SEAL




16. INSTALL ENGINE REAR MOUNT INSULATOR BRACKET SET BOLT




17. INSTALL THE TWO TRANSMISSION HOUSING SET BOLTS

Torque: 650 kg.cm. (47 ft.lb., 64 N.m)

18. INSTALL STARTER MOTOR SET BOLTS




19. CONNECT OIL COOLER HOSES




20. CONNECT CONTROL CABLE
21. CONNECT SPEEDOMETER CABLE




22. INSTALL TRANSMISSION CASE PROTECTOR




23. CONNECT GROUND STRAP




24. CONNECT THROTTLE CABLE TO THROTTLE LINKAGE AND BRACKET




25. ADJUST THROTTLE CABLE




26. CONNECT TRANSMISSION WIRE CONNECTOR AND NEUTRAL START SWITCH CONNECTOR
27. INSTALL AIR CLEANER AND AIR FLOW METER
28. CONNECT NEGATIVE BATTERY TERMINAL




29. FILL TRANSMISSION WITH ATF

CAUTION: Do not overfill.

Fluid type: ATF DEXRON(R) II





30. CHECK FLUID LEVEL