Inspection of Component Parts

1. INSPECT SYNCHRONIZER RING OF FIFTH GEAR
a. Check for wear or damage.
b. Turn the ring and push it in to check the braking action.




c. Measure the clearance between the synchronizer ring back and the gear spline end.
Standard clearance: 0.75 - 1.65 mm (0.0295 - 0.0650 in.)
Minimum clearance: 0.6 mm (0.024 in.)

NOTE: Inspect the clearance of the gear's whole circumference.

If the clearance is less than the limit, replace the synchronizer ring.




2. MEASURE CLEARANCE OF SHIFT FORK AND HUB SLEEVE
Using a feeler gauge, measure the clearance between the hub sleeve and shift fork.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the limit, replace the shift fork or hub sleeve.




3. REMOVE TRANSAXLE CASE RECEIVER
Remove the three bolts and the transaxle case receiver.




4. IF NECESSARY, REPLACE INPUT SHAFT FRONT BEARING AND OIL SEAL
a. Using SST, pull out the bearing from the transaxle case.
SST 09612-65014




b. Using a screwdriver, remove the oil seal.




c. Using SST, drive in a new oil seal.
SST 09608-12010 (09608-00020, 09608-00080)
d. Coat the lip of oil seal with MP grease.




e. Using SST, drive in a new bearing.
SST 09608-12010 (09608-00020, 09608-00060)




5. IF NECESSARY, REPLACE OUTPUT SHAFT FRONT BEARING OUTER RACE AND OUTPUT SHAFT COVER
a. Using SST, pull Out the outer race.
SST 09308-00010
b. Remove the output shaft cover.




c. Install the output shaft cover.

NOTE: Install the output shaft cover projection into the case side groove.




d. Using SST, press in a new outer race.
SST 09316-60010 (09316-00010, 09316-00020)




6. INSTALL AND TORQUE TRANSAXLE CASE RECEIVER

Torque: 75 kg-cm (65 in.-lb, 7.4 N.m)




7. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN GEAR OIL SEAL
a. Using SST, pull out the oil seal.
SST 09921-00010




b. Using SST, drive in a new oil seal.
SST 09201-60011
Drive in depth: 33 mm (1.30 in.)
c. Coat the lip of oil seal with MP grease.




8. IF NECESSARY, REPLACE REVERSE RESTRICT PEN
a. Using SST, remove the screw plug.
SST 09313-30021




b. Using a pin punch and hammer, drive out the slotted spring pin.




c. Replace the reverse restrict pin.
d. Using a pin punch, drive in the slotted spring pin




e. Apply liquid sealant to the plug threads.
Sealant: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
f. Using SST, install the screw plug.
SST 09313-30021