Removal Of Component Parts

COMPONENTS

REMOVAL OF COMPONENT PARTS



1. REMOVE TRANSFER MODE SELECT LEVER AND ROD




2. REMOVE REAR WHEEL SPEED SENSOR
a. Remove the bolt and pull out the speed sensor.
b. Remove the O-ring from speed sensor.




3. REMOVE DYNAMIC DAMPER
Remove the four bolts and dynamic damper.

4. REMOVE EXTENSION HOUSING



a. Remove the dust deflector from the extension housing.
b. Remove the four bolts and extension housing.
c. Remove the O-ring from the extension housing.




d. Using SST, remove the oil seal.
SST 09308-00010

5. REMOVE TRANSFER RIGHT CASE RETAINER



a. Remove the five bolts.
b. Using a plastic hammer, remove the right case retainer.




c. Remove the O-ring and apply gasket from the right case retainer.




6. REMOVE TRANSFER INSPECTION HOLE COVER
Remove the three bolts and inspection hole cover.

7. CHECK PRELOAD



a. Using SST and a spring tension gauge, measure the driven pinion preload of the backlash between the driven pinion and ring gear.
SST 09326-20011

Driven pinion preload (at starting): 0.9 - 1.4 kg (2.0 - 3.1 lb, 8.8 - 13.7 N)

b. Using SST and a spring tension gauge, measure the total preload.
SST 09326-20011

Total preload (at starting):
Add driven pinion preload 0.5 - 0.9 kg (1.1 - 2.0 lb, 4.9 - 8.8 N)

8. CHECK RING GEAR BACKLASH



Using a dial indicator, measure the ring gear backlash.

Backlash: 0.13 - 0.18 mm (0.0051 - 0.0071 in.)

CHECK TOOTH CONTACT




9. REMOVE DRIVEN PINION BEARING CAGE
a. Remove the six bolts and bearing cage.
b. Remove the O-ring and the shims from the bearing cage.




10. REMOVE TRANSFER RIGHT CASE
Remove the ten bolts and right case.




11. REMOVE CENTER DIFFERENTIAL ASSEMBLY




12. REMOVE APPLY GASKET
Remove the apply gasket from the left case.




13. REMOVE OIL PUMP DRIVEN GEAR AND OIL PUMP STRAINER
a. Remove oil pump driven gear.
b. Remove the bolt and oil pump strainer.
c. Remove the O-ring from the oil pump strainer.




14. REMOVE ADJUSTING NUT LOCK PLATE
a. Remove the bolt and nut lock plate from the right case.
b. Remove the O-ring from the bolt.

15. REMOVE DIFFERENTIAL RIGHT SIDE BEARING OUTER RACE



a. Using SST, remove the adjusting nut and oil reserver from the right case.
SST 09318-12010




b. Using a brass bar, remove the outer race.




16. REMOVE DIFFERENTIAL LEFT SIDE BEARING OUTER RACE
Using SST, remove the outer race and plate washer.
SST 09308-00010




17. REMOVE LEFT CASE OIL SEAL
Using SST, remove the oil seal.
SST 09308-00010