Suspension - Shock Absorber Cartridge Replacement
REF: SUSPENSIONNO.: SU95-004
DATE: JULY 7, 1995
MODEL: SV, VV, ST
SHOCK ABSORBER REPLACEMENT CARTRIDGE
This bulletin explains the replacement procedure and model application for the cartridge type front shock absorber recently adopted for the Camry ('87 - '91) and Celica ('86 - '89).
Part Number Information
INSTALLATION PROCEDURE
1. REMOVE LOCKNUT
(a) Install a bolt and 2 nuts to the bracket at the lower portion of the shock absorber and secure it in a vice.
(b) Using SST, remove the lock nut.
SST: 09721-00071 (Available in SST Kit 09720-00012-02)
NOTE:
Loosen the lock nut slowly in order to sufficiently release the gas inside the shock absorber shell. If the gas is not released slowly, the fluid inside the shell will spray out when the lock nut is released.
SHOCK ABSORBER REPLACEMENT CARTRIDGE
2. REMOVE PISTON ROD WITH CYLINDER FROM SHOCK ABSORBER SHELL
NOTICE:
Some fluid will remain in the piston rod and cylinder.
The base valve at the lower end of the cylinder sometimes remains inside the shock absorber shell. Ensure the base valve is removed.
3. DRAIN FLUID FROM SHOCK ABSORBER SHELL
Drain the fluid into a suitable container.
4. INSTALL ABSORBER CARTRIDGE AND NEW LOCK NUT TO SHOCK ABSORBER SHELL
NOTICE:
The lock nut removed in Step 1 is a different shape than the lock nut supplied as a set with the new shock absorber cartridge. Always use the new lock nut,
5. TIGHTEN LOCKNUT
Using SST, tighten the lock nut.
Torque: 100 to 145 Nm
(1,000 to 1,500 kgf cm, 72 to 108 ft lbf)
SST: 09721-00071