FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly

Fig. 1 Clutch Assembly Exploded View:





1. Using a socket and holding bar*, remove the shaft nut.
*SST 07110-77010, Commercial bar or pliers.

2. Using a pressure plate remover* and socket, remove the pressure plate.
*SST 07112-71010

3. Remove the shims from the shaft.

4. Using snap ring pliers*, remove the snap ring.
*SST 07114-84020 or Commercial pliers.

5. Using a plastic hammer, tap the rotor off the shaft.
CAUTION: Be careful not to damage the pulley when tapping the rotor.

6. Disconnect the stator lead wires from the compressor housing.

7. Using snap ring pliers*, remove the snap ring. Remove the stator.
*SST 07114-84020 or Commercial pliers

8. NOTE: Press the bearing out only if they are to be replaced.
a. Remove the bearing snap ring from the rotor.
b. Using two bearing removers*, press out two bearings.
*SST 07110-77011 or Commercial removers.

9. Inspect the pressure plate and rotor surfaces for wear and scoring. Replace if necessary.

10. Check the rotor bearings for wear and leakage of grease. Replace if necessary.