Water Pump: Service and Repair
REPLACEMENT1. DRAIN COOLANT
2. SEPARATE BATTERY NEGATIVE TERMINAL
3. REMOVE FRONT WHEEL RH
4. REMOVE FRONT FENDER APRON SEAL RH [53736]
5. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 [88310A / 98-25]
6. REMOVE VANE PUMP V BELT [44310A / 98-25]
7. REMOVE ENGINE MOVING CONTROL ROD [12363A / 98-10]
8. REMOVE ENGINE MOUNTING STAY NO.2 RH [12327A / 98-10]
9. REMOVE GENERATOR BRACKET NO.2 [12512A / 98-10]
10. REMOVE CRANKSHAFT PULLEY [13471 / 98-13]
SST 09213-54015 (91651-60855), 09330-00021, 09950-50012 (09951-05010, 09952-05010, 09953-05010, 09954-05030)
11. REMOVE TIMING BELT NO.1 COVER [11322A / 98-9]
12. REMOVE TIMING BELT NO.2 COVER [11322B / 98-9]
13. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET [12315A / 98-10]
14. REMOVE TIMING BELT GUIDE NO.2 [13567 /98-13]
15. REMOVE TIMING BELT [13568 / 98-14]
16. REMOVE TIMING BELT IDLER SUB-ASSY NO.2 [13502 / 98-14]
a. Remove the bolt and timing belt idler sub assembly No. 2.
17. REMOVE CAMSHAFT TIMING PULLEY [13523P / 98-14]
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
18. REMOVE TIMING BELT NO.3 COVER [11322C / 98-9]
19. REMOVE WATER PUMP ASSY [16100 / 98-19]
a. Remove the 4 bolts, 2 nuts and water pump assembly.
20. INSTALL WATER PUMP ASSY [16100 /98-19]
a. Install a new gasket and the water pump with the 4 bolts and 2 nuts.
Torque: 8 Nm (82 kgf-cm, 71 inch lbs.)
21. INSTALL TIMING BELT NO.3 COVER [11322C / 98-9]
22. INSTALL CAMSHAFT TIMING PULLEY [13523P / 98-14]
SST 09962-01000, 09963-01000), 09960-10010, 09249-63010
23. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 [13502 / 98-14]
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
24. INSPECT TIMING BELT [13568 / 98-14]
25. INSTALL TIMING BELT [13568 / 98-14]
SST 09960-10010 (09962-01000, 09963-01000)
26. INSTALL CHAIN TENSIONER ASSY NO.1 [13540 / 98-14]
27. INSTALL TIMING BELT GUIDE NO.2 [13567 / 98-13]
28. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET [12315A / 98-10]
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
29. INSTALL TIMING BELT NO.2 COVER [11322B / 98-9]
30. INSTALL TIMING BELT NO.1 COVER [11322A / 98-9]
31. INSTALL CRANKSHAFT PULLEY [13471 / 98-13]
SST 09213-54015 (91651-60855), 09330-00021
32. INSTALL GENERATOR BRACKET NO.2 [12512A / 98-10]
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
33. INSTALL ENGINE MOUNTING STAY NO.2 RH [12327A / 98-10]
34. INSTALL ENGINE MOVING CONTROL ROD [12363A / 98-10]
35. INSTALL VANE PUMP V BELT [44310A / 98-25]
36. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 [88310A / 98-25]
37. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE)
38. ADD COOLANT
39. INSPECT COOLANT LEAKS
40. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1051 kgf-cm, 76 ft. lbs.)