FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Headliner: Service and Repair

REMOVAL

1. Access cab:
REMOVE REAR SEAT

2. REMOVE FRONT DOOR SCUFF PLATES
a. Standard cab:
Remove the 10 screws and front door scuff plates.

b. Access cab:
Remove the 8 screws and front door scuff plates.

3. Access cab:
REMOVE ACCESS DOOR SCUFF PLATES
Remove the 6 screws and access door scuff plates.

4. Access cab:
REMOVE FRONT DOOR REAR SCUFF PLATES
a. Remove the 2 clips and 2 covers.
b. Remove the 2 clips and 2 front door rear scuff plates.

5. REMOVE ASSIST GRIPS




a. Using a screwdriver, remove the caps.

HINT: Tape the screwdriver tip before use.

b. Driver's side:
Using a torx driver, remove the 2 torx screws and assist grip

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

c. Passenger's side:
Using a torx driver, remove the 4 torx screws and 2 assist grips.

Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

6. REMOVE FRONT PILLAR GARNISH




a. Using a screwdriver, remove the front pillar garnish.

HINT: Tape the screwdriver tip before use.

b. Employ the same manner described above to the other side.

7. Access cab:
REMOVE FRONT SEAT OUTER BELT ANCHORS




a. Remove the bolt and front seat outer belt floor anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

b. Using a screwdriver, remove the cap.

HINT: Tape the screwdriver tip before use.

c. Remove the bolt and front seat outer belt shoulder anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

d. Employ the same manner described above to the other side.

8. Access cab:
REMOVE ROOF SIDE RAIL GARNISH




a. Using a screwdriver, remove the caps.

HINT: Tape the screwdriver tip before use.

b. Using a torx driver, remove the 2 torx screws and assist grip.
Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool)

c. Using a screwdriver, remove the roof side rail garnish.
HINT: Tape the screwdriver tip before use.

d. Employ the same manner described above to the other side.

9. REMOVE SUN VISORS
a. Remove the 4 screws and 2 sun visors.
b. w/ Light:
Disconnect the connector.

10. REMOVE SUB-VISORS
Remove the 4 screws and 2 sub-visors.

11. REMOVE FRONT PERSONAL LIGHT




a. Using a screwdriver, remove the left side lens.

HINT: Tape the screwdriver tip before use.




b. Remove the 2 screws.
c. Using a screwdriver, rotate the clip by 90 degrees and remove it.

HINT: Tape the screwdriver tip before use.

d. Remove the front personal light, then disconnect the connector.

HINT: At the time of installation, please refer to the following item. When installing the front personal light, attach the clip to the housing and push it to the bracket.

12. REMOVE ROOM LIGHT




a. Using a screwdriver, remove the room light cover.

HINT: Tape the screwdriver tip before use.

b. Remove the 2 screws and room light, then disconnect the connector.

13. Standard cab:
REMOVE COAT HOOK




a. Using a screwdriver, open the cap.

HINT: Tape the screwdriver tip before use.

b. Remove the screw and coat hook.




14. Standard cab:
REMOVE BACK PANEL UPPER GARNISH
Insert a screwdriver between the back panel upper garnish and body panel to remove the back panel upper garnish.

HINT: Tape the screwdriver tip before use.

15. REMOVE QUARTER TRIM
a. Standard cab:
Remove the bolt and front seat outer belt floor anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

b. Access cab:
Remove the bolt and rear seat outer belt floor anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)




c. Using a screwdriver, remove the quarter trim belt hole cover.

HINT: Tape the screwdriver tip before use.




d. Standard cab:
Using a screwdriver, remove the cap.

HINT: Tape the screwdriver tip before use.

e. Standard cab:
Unfasten the bolt and remove front seat outer belt shoulder anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)




f. Access cab:
Using a screwdriver, open the cap.

g. Access cab:
Unfasten the bolt and remove rear seat outer belt shoulder anchor.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)




h. Insert a screwdriver between the quarter trim and body panel to remove the quarter trim.

HINT: Tape the screwdriver tip before use.

i. Employ the same manner described above to the other side.

16. REMOVE ROOF HEADLINING
a. Remove the 2 screws and 2 sun visor holders.
b. Standard cab:
Remove the 2 clips and roof headlining.

c. Access cab:
Remove the 3 clips and roof headlining.

INSTALLATION
Installation is in the reverse order of removal.