Removal and Installation
REMOVALPart 1 Of 3:
Part 2 Of 3:
Part 3 Of 3:
HINT: PreRunner is the model described below.
RZN191 L-TRPDKAB, RZN196L-CRPDKAB, VZN195L-CRPDKAB
NOTICE: Remove the steering wheel assembly before the steering gear removal, because there is possibility of breaking of the spiral cable.
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
3. REMOVE STEERING WHEEL
4. REMOVE ENGINE UNDER COVER
Remove the 4 bolts.
5. DISCONNECT RH AND LH TIE ROD ENDS
6. DISCONNECT INTERMEDIATE NO. 2 SHAFT
7. DISCONNECT PRESSURE FEED AND RETURN TUBES
Using SST, disconnect the tube.
SST 09631-22020
8. REMOVE PS GEAR ASSEMBLY
a. Remove the bolt and nut from the bracket.
b. Remove the 2 set bolts and nut.
9. REMOVE BRACKET AND GROMMET
INSTALLATION
1. INSTALL GROMMET AND BRACKET
2. INSTALL PS GEAR ASSEMBLY
a. Torque the gear assembly set bolt.
Torque: 167 Nm (1,700 kgf-cm, 123 ft. lbs.)
b. Torque the gear assembly set bolt and nut.
Torque: 191 Nm (1,950 kgf-cm, 141 ft. lbs.)
c. Torque the bolt and nut to the bracket.
Torque: 167 Nm (1,700 kgf-cm, 123 ft. lbs.)
3. CONNECT PRESSURE FEED AND RETURN TUBES
Using SST, connect the tube.
SST 09631-22020
Pressure feed tube:
Torque: 36 Nm (365 kgf-cm, 26 ft. lbs.)
Return tube:
Torque: 40 Nm (405 kgf-cm, 29 ft. lbs.)
HINT:
^ Use a torque wrench with a fulcrum length of 300 mm (11.81 inch).
^ This torque value is effective in case that SST is parallel to a torque wrench.
4. CONNECT INTERMEDIATE NO. 2 SHAFT
5. CONNECT RH AND LH TIE ROD ENDS
6. POSITION FRONT WHEEL FACING STRAIGHT AHEAD
HINT: Do it with the front of the vehicle jacked up.
7. CENTER SPIRAL CABLE
8. INSTALL STEERING WHEEL
a. Align the matchmarks; on the wheel and steering column main shaft.
b. Temporarily tighten the wheel set nut.
c. Connect the connector.
9. BLEED POWER STEERING SYSTEM
10. CHECK STEERING WHEEL CENTER POINT
11. TORQUE STEERING WHEEL SET NUT
Torque: 35 Nm (360 kgf-cm, 26 ft. lbs.)
12. INSTALL STEERING WHEEL PAD
13. CHECK FRONT WHEEL ALIGNMENT
14. INSTALL ENGINE UNDER COVER
Tighten the 4 bolts.