Removal and Installation

REMOVAL





1. DISCONNECT SHACKLE NO. 2 FROM BRACKET
a. Remove the nut and disconnect the shackle No. 2.
b. Remove the cushion retainer, 2 cushions and collar.





2. REMOVE LSP & BV ASSEMBLY
a. Using SST, disconnect the brake lines from the valve body.
SST 09023-00100
b. Remove the clip from the flexible hose bracket.
c. 2WD: Remove the 3 valve bracket mounting bolts and spacer, and remove the LSP & BV assembly.
d. 4WD and Pre runner: Remove the 3 valve bracket mounting bolts, spacer and flexible hose bracket mounting bolt, and remove the LSP & BV assembly and flexible hose bracket.

INSTALLATION
1. INSTALL LSP & BV ASSEMBLY TO FRAME
a. 2WD: Install the 3 valve bracket mounting bolts and spacer with the LSP & BV assembly.
b. 4WD and Pre runner: Install the 3 valve bracket mounting bolts, spacer and flexible hose bracket mounting bolt with the LSP & BV assembly and flexible hose bracket.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
2. CONNECT BRAKE LINE
Using SST, connect the brake lines.
Torque: 15 Nm (155 kgf-cm, 11 ft. lbs.)
SST 09023-00100





3. CONNECT SHACKLE NO. 2 TO SHACKLE BRACKET
a. Install the shackle No. 2 to the shackle No. 1 with the 2 nuts.
b. Set dimension A.





Initial Set:

c. Tighten the lock nut.
Torque: 24 Nm (250 kgf-cm, 18 ft. lbs.)
d. Install the shackle No. 2 with the 2 cushions and collar to the shackle bracket.
e. Install the nut to fix the cushion retainer.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
4. SET REAR AXLE LOAD
5. SET VALVE BODY
a. When pulling down the load sensing spring, confirm that the valve piston moves down smoothly.





b. Position the valve body so that the valve piston lightly contacts the load sensing spring.
c. Tighten the valve body mounting nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
6. BLEED BRAKE LINE
7. CHECK AND ADJUST LSP & BV FLUID PRESSURE