Rear Door Glass Removal and Installation

Rear Door Glass Removal and Installation

Rear Door Components

Removal

1) Lower rear door glass fully.
2) Disconnect negative (-) cable at battery.
3) Remove inside handle cap (1) and trim cap (2).
4) Remove screws (3), clips, and then remove door trim (4) by pulling it, and then disconnect connectors of door harness.





5) Remove rear outer weather-strip (1) by moving it in arrow directions in order ("1" to "2") as shown in figure.











6) Remove rear inner weather-strip (1) by pulling it in arrow direction.





7) Remove door sealing cover (1).





8) Turn over glass run (1) and remove rear door sash screw (2).
9) Remove rear door sash bolt (3) and remove rear door sash (4).





10) Turn rear door glass (1) in direction of arrow "1" to remove glass bottom channel (3) from rear window regulator assembly (2) and then remove rear door glass (1) in direction of arrow "2".





11) Remove glass bottom channel from rear door glass if necessary.

Installation

Reverse removal procedure noting the following points.

- Install glass bottom channel (1) to specified position of rear door glass (2) if it is removed from rear door glass.

Rear door glass installation position
"a": 148.5 ± 1.5 mm (5.8 ± 0.06 in.)





- Tighten each part to specified torque referring to Rear Door Components Rear Door Components.
- Insert rear door glass (3) in direction of arrow "1" and turn in direction of arrow "2" to move glass bottom channel (1) in direction of arrow "3" and fit to rear window regulator assembly (2).





- Tighten rear door sash screw and rear door sash bolts in order of "1" to "3" to specified torques.

Tightening torque
Rear door sash bolt (a): 5.5 Nm (0.56 kgf-m, 4.0 lbf-ft)
Rear door sash screw (b): 3.0 Nm (0.31 kgf-m, 2.5 lbf-ft)









- If glass run is deformed, replace it with new one.
- Fix door sealing cover (1) with butyl tape (2).