Overhaul

A/C Compressor Disassembly and Reassembly

A/C Compressor Assembly Removal and Installation

Disassembly

1) Hold armature plate (2) with special tool and remove armature plate bolt (1).
2) Remove armature plate and shim(s) from shaft.
Special Tool

(A): 09991-06310





3) Remove snap ring (1) using (opening type) snap ring pliers.





4) Remove magnet clutch pulley (2) with puller (1).





5) Remove screw (1), and then remove bracket (3) of magnet clutch coil wire connector (2).





6) Remove snap ring (1) using (opening type) snap ring pliers, and then remove magnet clutch coil (2).






Reassembly

Reverse disassembly procedure noting the following points.

- Fit protrusion (1) on underside of magnet clutch coil into hole (2) on A/C compressor body assembly.





- Use new snap rings.
- Press fit magnet clutch pulley (1) by using special tool and hydraulic press.
Special Tool

(A): 09951-15511





- Apply thread lock cement to thread part of armature plate bolt and tighten it to specified torque.

Tightening torque
Armature plate bolt 18 Nm (1.8 kgf-m, 13.5 lbf-ft)

Thread lock cement: 99000-32050 (Thread Lock Cement 1342)

- After reassembling A/C compressor, confirm clearance between armature plate and magnet clutch. A/C Compressor Inspection