FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Clutch Operating Cylinder Removal and Installation

Clutch Operating Cylinder Removal and Installation
Removal

NOTE: Do not allow fluid to get on painted surfaces.

1. Clean around master cylinder reservoir cap and take out fluid with syringe or such.
2. Disconnect fluid hose (5) from operating cylinder by loosing union bolt (4).





3. Remove operating cylinder attaching bolts (2) and operating cylinder assembly (1).

Installation
For air bleeding of master cylinder alone, it must be removed from vehicle body.





1. Apply small amount of grease to rod tip.

NOTE: Don't allow any grease to be on boot.

"A": Grease 99000-25010
2. Install clutch operating cylinder assembly (1) and tighten attaching bolts (2) to specified torque.
Tightening torque
Operating cylinder attaching bolts (a): 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)





3. Connect clutch fluid hose (4) and tighten union bolt (3) to specified torque.
Tightening torque
Union bolt (b): 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)

NOTE: Do not reuse gaskets.

4. Fill master cylinder reservoir with specified brake fluid and check for fluid leakage.





5. After installation, bleed air from system.
6. Check clutch pedal free travel and clutch release margin