Clutch Master Cylinder Removal and Installation
Clutch Master Cylinder Removal and InstallationRemoval
1. Clean around reservoir cap (7) and take out fluid with syringe or such.
2. Remove clevis-to-pin (5) and clevis pin (4).
3. Disconnect fluid pipe (2) from master cylinder assembly (1) by loosing flare nut (6).
NOTE: Do not allow fluid to get on painted surfaces.
4. Remove master cylinder attaching nuts (3).
5. Remove master cylinder assembly (1) and gasket.
Installation
1. To bleed air from master cylinder (1) itself, tilt it as shown and add fluid into it.
NOTE: After bleeding air from master cylinder, plug pipe hole in it to prevent fluid from spilling out of it till pipe is connected.
2. Install master cylinder assembly (1) and new gasket (2) to body, attaching nuts (3).
NOTE: Do not reuse gasket.
3. Tighten attaching nuts (3) to specified torque.
Tightening torque
Clutch master cylinder attaching nuts (a): 13 Nm (1.3 kgf-cm, 9.5 ft. lbs.)
4. Connect fluid pipe and tighten flare nut (4) to specified torque.
Tightening torque
Clutch pipe flare nut (b): 16 Nm (1.6 kgf-cm, 11.5 ft. lbs.)
5. Apply grease to clevis pin and install clevis pin.
Grease 99000-25010
6. Install clevis-to-pin.
7. Fill master cylinder reservoir with specified brake fluid and check fluid leakage.
8. After installation, bleed air from system.
9. Check clutch pedal free travel and clutch release margin.