Shift Solenoid: Service and Repair

Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Pressure Control Solenoid Valve) Removal and Installation
Removal
1. Disconnect negative cable at battery.
2. Drain A/T fluid.





3. Remove A/T fluid cooler pipe (1) and hose (2).
4. Remove A/T side cover (3).





5. Remove transmission fluid temperature sensor (1) and sensor harness from clamp.
6. Disconnect solenoid connectors (2).





7. Remove pressure control solenoid valve (1) by removing bolt (2) and clamp (3).





8. Remove TCC solenoid valve (1), shift solenoid valve-B (No.2) (2) and shift solenoid valve-A (No.1) (3) in that order by removing bolts.

Installation





1. Install shift solenoid valve-A (No.1) (1), shift solenoid valve-B (No.2) (2) and TCC solenoid valve (3) in that order.
Tightening torque
Shift solenoid bolts (a): 7.0 Nm (0.7 kgf-cm, 5.0 ft. lbs.)
Valve body bolts (b): 10 Nm (1.0 kgf-cm, 7.5 ft. lbs.)





2. Install pressure control solenoid (1).
Tightening torque
Pressure control solenoid bolt (a): 7.0 Nm (0.7 kgf-cm, 5.0 ft. lbs.)
3. Connect solenoid connectors by identifying wire color.
Solenoid coupler: Wire color
Pressure control solenoid valve (1): Pink - Brown
Shift solenoid valve-A (No.1) (2): White
Shift solenoid valve-B (No.2) (3): Black
TCC solenoid valve (4): Yellow





4. Install transmission fluid sensor (5) and sensor wire to clamp.
5. Clean mating surface of A/T side cover and A/T case.





6. Apply sealant to mating surface of A/T side cover and A/T case by using a nozzle (1) as shown in figure by such amount that its section is 1.5 mm (0.059 inch) in diameter.
"A": Sealant 99000-31230





7. Install transaxle side cover (1).

NOTE: Apply sealant to 2 bolts (2).

"A": Sealant 99000-31230
Tightening torque
Transaxle side cover bolts (a): 24 Nm (2.4 kgf-cm, 17.5 ft. lbs.)





8. Install A/T fluid cooler pipes (1).
Tightening torque
A/T fluid pipe union bolts (a): 27 Nm (2.7 kgf-cm, 19.5 ft. lbs.)
A/T fluid pipe nut (b): 18 Nm (1.8 kgf-cm, 13.0 ft. lbs.)

NOTE: Make sure to use new gaskets (2) for A/T fluid pipe union bolts.

9. Install A/T fluid cooler hoses.
10. Pour A/T fluid.
11. Verify that there is no A/T fluid leakage.