Removal

M/T Gear Select Cable

REMOVAL

CAUTION:
Do not reuse the MT gear select cable which removed from select lever COMPL.

1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Remove the air intake duct.
4) Remove the intercooler and the intercooler stay. (turbo model)
5) Remove the air intake boot assembly. (non-turbo model)
6) Remove the throttle body. (non-turbo model)
7) Remove the bolt and remove the engine harness connector. (non-turbo model)





8) Remove the engine harness connector from the engine hanger rear. (non-turbo model)





9) Remove the engine hanger rear. (non-turbo model)





10) Install the engine hanger rear for turbo model. (non-turbo model)

Part No. 10004AA180 Engine hanger rear





11) Lift up the vehicle.
12) Remove the center exhaust pipe and rear exhaust pipe. (non-turbo model)
13) Remove the center exhaust pipe (rear) and rear exhaust pipe. (turbo model)
14) Remove the heat shield cover.





15) Lower the vehicle.
16) Remove the nuts from left and right transmission mounting brackets.





17) Set an engine crane to the vehicle.

CAUTION:
When lifting the engine, make sure that the lift chain does not contact sensors.

18) Remove the stopper rod.





19) Lift the engine slightly and remove the bolts of engine front mounting.





20) Remove the bolt and nuts of engine front mounting and remove the engine mounting.





21) Temporarily install the ST by using two bolts.

ST 41099AJ000 FRONT MOUNTING H4





22) Lift the engine even higher, and attach the bolts and nuts to the vehicle.

CAUTION:
Do not lift up higher than enough level to install the ST to avoid damage to the hoses and pipes inside the engine room.

NOTE:
^ If it is difficult to pull out the stud bolt from transmission mounting bracket, shake the engine unit slightly while lifting up.





23) Tighten the mounting bolts on the engine side.





24) Put aside the engine crane.
25) Lift up the vehicle.
26) Set the transmission jack to the transmission.
27) Remove the clamp cable and take out the MT gear select cable from the clamp.





28) Remove the mounting bolts from the front crossmember and rear crossmember, and lower the transmission.

CAUTION:
When lowering the transmission, make sure that the transmission jack does not come off from the transmission.





29) Insert a spanner between the selector lever COMPL and the MT gear select cable and remove the MT gear select cable by raising the handle.

NOTE:
^ Use a spanner with 11 to 13 in size.
^ The thickness of the spanner must not exceed 6 mm (0.2 in).





30) Remove the MT gear select cable and select bracket as an assembly from the transmission body.





31) Remove the plate cable assembly.





32) Disconnect the MT gear select cable.

CAUTION:
Be careful not to deform the cable inner.

NOTE:
To remove the MT gear select cable, push it in the direction of arrow.





33) Remove the clamp which holds the MT gear select cable.





34) Pull out the MT gear select cable from the cover cable assembly.

CAUTION:
Do not bend the MT gear select cable sharply.