FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Overhaul

Intake Manifold

DISASSEMBLY

1. Remove the engine harness from intake manifold.
2. Remove the manifold absolute pressure sensor.
3. Remove the purge control solenoid valve.
4. Loosen the clamp which holds the fuel injector pipe to the fuel hose, and disconnect the pipe from the fuel hose.






5. Remove the bolts which install fuel pipes on intake manifold.






6. Remove the EGR valve.

ASSEMBLY

NOTE: When assembling the nipple, apply liquid gasket.

Liquid gasket: THREE BOND 1105 (Part No. 004403010) or equivalent

Tightening torque: 17 N.m (1.7 kgf.m, 12.5 ft.lb)

1. Install the EGR valve.
2. Tighten the bolts which install fuel pipes on intake manifold.






3. Connect the fuel injector pipe to fuel hose, and tighten the clamp screw.






4. Install the purge control solenoid valve.
5. Install the manifold absolute pressure sensor.
6. Install the engine harness to the intake manifold.