Clutch Master Cylinder: Service and Repair

Master Cylinder

REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the collector cover.
3) Drain clutch fluid from reservoir tank completely.
4) Remove the instrument panel lower cover.
5) Remove the pedal assembly.
6) Remove the clip and clevis pin, and then separate the push rod of the master cylinder from clutch pedal.





7) Disconnect the clutch stroke sensor connector.
8) Remove the clutch pipe from the master cylinder.





9) Remove the master cylinder from the pedal bracket.





INSTALLATION
1) Install the master cylinder to the pedal assembly.





2) Connect the clutch pipes to the master cylinder.





3) Connect the clutch stroke sensor connector.
4) Connect the push rod of the master cylinder to the clutch pedal, and install the clevis pin and clip.

CAUTION:
Always use a new clevis pin.

NOTE:
Apply grease to the clevis pin.





5) Install the pedal assembly.
6) Install the instrument panel lower cover.
7) Connect the ground cable to battery.
8) Fill the recommended clutch fluid.
9) After bleeding air from the clutch system, ensure that the clutch operates properly.
10) Install the collector cover.
11) When the clutch master cylinder assembly has been replaced, perform the clutch sensor calibration mode.

NOTE:
If necessary, perform the clutch meet position setting.

INSPECTION
If any damage, deformation, wear, swelling, rust or other faults are found on the master cylinder assembly, reservoir tank, clutch damper, clutch pipe and clutch hose, replace the faulty part.