6MT

Manual Transmission Assembly
REMOVAL
1. Set the vehicle on a lift. Open the front hood, and support it with the stay.

NOTE: Set the hood stay into the specified hole.

2. Disconnect the ground cable from the battery.
3. Remove the collector cover.
4. Remove the intercooler.
5. Remove the front wheels.
6. Disconnect the following harness connectors, and then remove the engine hanger rear.





7. Disconnect the ground cable on the upper side of the transmission case and body.








8. Remove the starter assembly.
9. Remove the operating cylinder from the transmission.

NOTE: Hang the removed operating cylinder with a piece of wire.





10. Remove the pitching stopper and pitching stopper bracket.
11. Set the ST.
ST1 41099AA010 ENGINE SUPPORT BRACKET
ST2 41099AA020 ENGINE SUPPORT





12. Remove the clutch release shaft.
1. Remove the plug using a hexagon wrench.
2. Attach a 6 mm (0.24 in) bolt to the release shaft, and pull out the release shaft.
3. Lift the release fork, and remove from the claw of the release bearing. Pull the release fork to the engine side, and make it so that it moves freely.
13. Lift up the vehicle.
14. Remove the center exhaust pipe.
15. Remove the rear exhaust pipe and muffler.

CAUTION: When removing the exhaust pipes, be careful each exhaust pipe does not drop out.

16. Remove the bolts which hold upper side of transmission to engine.





17. Remove the heat shield cover. (If equipped)
18. Remove the propeller shaft.
19. Remove the front stabilizer link.





20. Remove the ball joint of front arm from the housing.





21. Remove the front drive shaft.
22. Set the transmission jack under the transmission, and remove the front crossmember and rear crossmember.





23. Move the transmission to the right side of the vehicle, and remove the joint COMPL, stay bolts and reverse check cable.

NOTE: If the transmission is not moved aside, the joint COMPL and stay bolts may contact the body and cause damage.





24. Tighten the turnbuckle of the ST to tilt the engine assembly towards the back.





25. Remove the bolts and nuts holding the bottom of transmission to the engine, and remove the transmission from the vehicle.

NOTE:
- During removal, be careful not to hit the transmission against the body when pulling towards the rear.
- The clutch pipe and breather pipe may interfere with each other. Remove carefully.