6MT

Transfer Drive Gear
REMOVAL
1. Remove the manual transmission assembly from the vehicle.
2. Prepare the transmission for overhaul.
3. Remove the extension case.
4. Remove the transfer drive gear.





INSTALLATION
1. Attach the transfer drive gear.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)





2. When the ball bearing, transfer drive gear or snap ring are replaced, select an appropriate thrust washer for the transfer drive gear.
3. Install the extension case.
4. Install the manual transmission assembly to the vehicle.

DISASSEMBLY
1. Remove the snap ring.





2. Remove the bearing using the ST.
ST 499877000 RACE 4-5 INSTALLER

NOTE: Do not reuse the ball bearing.





ASSEMBLY
1. Using the ST, install the ball bearing.
ST1 499247400 INSTALLER
ST2 398497701 SEATS





2. Install the snap ring.





3. Inspect the clearance between the snap ring and the ball bearing.

INSPECTION
1. Bearing Replace the bearings in the following cases.
- Breakage or rusting of the bearing
- Wear and damage
- The bearing does not rotate smoothly or an abnormal noise is emitted.
2. Drive gear Replace the drive gear in the following cases.
- The drive gear tooth surface and shaft are excessively broken or damaged.
3. Measure the clearance between the snap ring and ball bearing inner race with a thickness gauge.
Standard clearance between the snap ring and inner race: 0 - 0.15 mm (0 - 0. 0059 in)





4. If the measurement is not within specification, select a suitable snap ring.





After replacing the snap ring, reinspect the clearance.