5MT

Manual Transmission Assembly
REMOVAL
1. Set the vehicle on a lift.
2. Open the front hood fully, and support with stay.
3. Disconnect the ground cable from the battery.
4. Drain transmission gear oil completely.
5. Remove the air intake chamber and intake boot. (Nonturbo model).
6. Remove the air intake chamber stay. (Non-turbo model)





7. Remove the intercooler. (Turbo model).
8. Disconnect the connector back-up light switch & neutral position switch.
- Non-turbo model





- Turbo model





9. Disconnect the ground cable.





10. Remove the starter.
11. Remove the operating cylinder from the transmission, and suspend on a wire.





12. Remove the pitching stopper.





13. Set the ST.
ST 41099AC000 ENGINE SUPPORT ASSY





14. Lift up the vehicle.
15. Remove the front and center exhaust pipes. (Non-turbo model.
16. Remove the center exhaust pipe. (Turbo model.
17. Remove the rear exhaust pipe and muffler.
- Non-turbo model
- Turbo model

CAUTION: When removing the exhaust pipes, be careful each exhaust pipe does not drop out.

18. Remove the bolts which hold upper side of transmission to engine.





19. Remove the heat shield cover.





20. Remove the hanger bracket from the right side of transmission.





21. Remove the propeller shaft.
22. Remove the gear shift rod and the stay from the transmission.
1. Disconnect the stay from the transmission.
2. Remove the gear shift rod from the transmission.





23. Remove the stabilizer link from the front arm.





24. Remove the bolt securing the ball joint of the front arm to the housing, then separate the front arms and the housing.





25. Using a crowbar, remove the left and right front drive shaft from the transmission.





26. Remove the bolts and nuts which hold lower side of transmission to engine.





27. Place the transmission jack under the transmission.

CAUTION: Always support the transmission case with a transmission jack.





28. Remove the front crossmember and rear crossmember from the vehicle.





29. Tighten the turnbuckle of the ST while lowering the transmission jack, to tilt the engine assembly towards the back.
30. Remove the transmission.

NOTE: Move the transmission jack towards the rear until the main shaft is withdrawn from the clutch disc.

31. Separate the transmission assembly from the transmission cushion rubber.