Transfer Drive Gear
Transfer Drive GearREMOVAL
1. Remove the manual transmission assembly from vehicle.
2. Remove the back-up light switch and neutral position switch.
3. Remove the transfer case with extension case assembly.
4. Remove the extension case assembly.
5. Remove the transfer driven gear.
6. Remove the transfer drive gear.
INSTALLATION
1. Install the transfer drive gear.
Tightening torque: 26 Nm (2.7 kgf-cm, 20 ft. lbs.)
2. Install the transfer driven gear.
3. Install the extension case assembly.
4. Install the transfer case and extension case assembly.
5. Install the back-up light switch and neutral position switch.
6. Install the manual transmission assembly into vehicle.
DISASSEMBLY
1. Remove the snap ring.
2. Remove the ball bearing.
ASSEMBLY
1. Set the ST applying to the inner race of bearing to install the drive shaft.
ST 398177700 INSTALLER
NOTE: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
2. Install the snap ring on transfer drive shaft.
3. Inspect the clearance between snap ring and ball bearing.
INSPECTION
1. Bearings
Replace the bearing in following cases:
- In case of broken or rusty bearings
- In case of worn or damaged bearings
- When the bearings fail to turn smoothly or emit noise in rotation after gear oil lubrication.
2. Drive gear Replace the drive gear when their tooth surface and shaft are excessively broken or damaged.
3. Measure the clearance between snap ring and inner race of ball bearing with a thickness gauge.
Clearance: 0.01-0.15 mm (0.0004-0.0059 inch)
If the measurement is not within specification, select a suitable snap ring and replace it.