Removal and Installation

Fuel Filler Pipe

REMOVAL

WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill fuel .




1. Disconnect the ground cable from battery.
2. Open the fuel filler flap lid, and remove the filler cap.




3. Remove the screws which secure the packing.
4. Lift-up the vehicle.




5. Remove the rear wheel RH.
6. Drain fuel from fuel tank.
7. Remove the mud guard.
8. Remove the rear sub frame.




9. Remove the bolts which hold the fuel filler pipe bracket on the body.







10. Loosen the clamp and disconnect the fuel filler hose (A) and evaporation hose (B).
11. Remove the fuel filler pipe to under side of the vehicle.

INSTALLATION
1. Open the fuel filler flap lid.
2. Set the fuel saucer (A) with rubber packing (C) and insert the fuel filler pipe into hole from the inner side of apron.




3. Align the holes in fuel filler pipe neck and set the cup (B), and tighten the screws.

NOTE: If the edges of rubber packing are folded toward the inside, straighten it with a flat tip screwdriver.










4. Correctly insert the fuel filler hose (A) and evaporation hose (B) to specified position, and then tighten the clamp.




5. Tighten the bolts which hold the fuel filler pipe bracket on the body.
6. Install the rear sub frame.
7. Install the mud guard.




8. Install the rear wheel RH.
9. Lower the vehicle.




10. Connect the battery ground cable to battery.