Automatic and Manual Transmission Related

Control Systems Specifications

AT Selector Lever

MT Gear Shift Lever

Automatic Transmission Specifications

Torque Converter Clutch

Oil Pump

Transmission Control Element

Transmission Gear Ratio

Planetary Gear and Plate

Selector Position

Hydraulic Control and Lubrication

Cooling and Harness

Final; Reduction

Transfer

Manual Transmission and Differential Specifications

Manual Transmission and Differential

Transmission Gear Oil

Transmission Case Assembly
Drive Pinion shim adjustment
Hypoid gear backlash
0.13 - 0.18 mm (0.0051 - 0.0071 in)

Drive Pinion Shim
Selection of main shaft rear plate

Main Shaft Rear Plate

Drive Pinion Assembly
Preload adjustment of thrust bearing
Starting Torque
0.3 - 0.8 Nm (0.03 - 0.08 Kgf-m, 0.2 - 0.6 ft=lb)

Adjusting Washer Number 1

Adjusting Washer Number 2

Reverse Idler Gear
Adjustment of reverse idler gear position
Reverse idler gear top transmission case (LH) wall clearance
6.0 - 7.5 mm (0.236 - 0.295 in)

Reverse Shifter Lever

After installing a suitable reverse shifter lever, adjust reverse idler gear to transmission case wall clearance to within 0 to 0.5 mm (0 to 0.020 in) using washers.

Washer (20.5 X 26 X t)

Shifter Fork and Rod
Select suitable shifter forks so that both coupling sleeve and Reverse driven gear are positioned in the center of their synchromesh mechanisms.
Rod end clearance
A 1st-2nd - 3rd-4th
0.4 - 1.4 mm (0.016 - 0.055 in)
A 3rd-4th - 5th
0.5 - 1.3 mm (0.020 - 0.051 in)

1st-2nd shifter fork

3rd-4th shifter fork

5th shifter fork

Transfer Case
Neutral position adjustment

Adjustment shim

Reverse accent shaft
Reverse check plate adjustment

Reverse Check plate

Extension Assembly
Thrust washer (50 X 61 X t) to taper roller bearing table outer race side clearance
0.2 - 0.3 mm T (0.0008 - 0.012 in T)
Note:
T: Tight

Thrust Washer (50 X 61 X t)
Thrust washer to center differential side clearance
0.15 - 0.35 mm (0.0059 - 0.0138 in)

Front Differential
Bevel gear to pinon backlash
0.13 - 0.18 mm (0.0051 - 0.0071 in)

Washer (38.1 X 50 X t)
Pinion shaft to axle drive shaft clearance
0 - 0.02 mm (0 - 0.008 in)

Snap-ring (outer - 28)

Transfer Drive Gear
Snap ring (outer - 30) to ball bearing clearance
0.01 - 0.15 mm (0.004 - 0.0050 in)

Snap ring (Outer-30)

Transmission Case Tightening torque

Clutch Systems

Clutch System Specifications

Differentials
When replacing rear differential assembly, select the correct one according to the following table.
NOTE:
Using a different rear differential assembly causes the drive line and tires to "drag" or emit abnormal noise when AWD is selected.

Differential General Specifications 2.5L

Differential General Specifications 3.0L

Identifications

Rear Differential Gear Oil
Recommended oil
NOTE:
Each oil manufacturer has its base oil and additives. Thus, do not mix two or more brands.