Accelerator Pedal: Service and Repair

REMOVAL
1) Disconnect ground cable from battery.





2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable from bracket.
4) Remove accelerator cable end from throttle cam.
5) Disconnect accelerator cable from throttle body.

CAUTION: Be careful not to kink accelerator cable.





6) Remove clip inside engine compartment
7) Remove instrument panel lower cover from instrument panel, and connector.
8) Remove brake and clutch pedal bracket.





9) Remove accelerator pedal connecting bolt from accelerator pedal bracket.





10) Disconnect grommet (A) from toe board.

NOTE: From inside compartment, push grommet into hole.

11) Pull out the cable from the toe board hole.





12) Disconnect accelerator cable bushing from accelerator pedal lever.





13) Disconnect accelerator cable stopper (A) from bracket.
14) Separate accelerator cable and bracket.

INSTALLATION
Install in the reverse order of removal.

CAUTION:
^ If cable clamp is damaged, replace it with a new one.
^ Never fail to cover outer cable end with boot.
^ Be careful not to kink accelerator cable.
^ Always use new clevis pins.

Accelerator cable lock nut tightening torque: 12 Nm (1.2 kgf-m, 9 ft. lbs.)





DISASSEMBLY
1) Remove the clip, and then remove the accelerator pedal from the bracket.
2) Pull out the spring pin, and then remove the accelerator pedal from the accelerator pedal lever.

ASSEMBLY
Assemble in the reverse order of disassembly.

CAUTION: Clean and apply grease to spacer and inside bore of a accelerator pedal.