FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair

REMOVAL




1. Disconnect battery ground cable.
2. Remove air intake chamber.
3. Remove starter.




4. Remove EGR pipe from EGR valve and cylinder head.




5. Remove EGR valve from intake manifold.




6. Disconnect connector from EGR valve.

INSTALLATION

NOTE: Replace old gaskets with new one.




1. Connect connector EGR valve.
2. Install EGR valve to intake manifold.




Tightening Torque: 19 Nm (1.9 kgf-m, 14 ft-lb)

3. Install EGR pipe to EGR valve and cylinder head.




Tightening Torque: 6.4 Nm (0.65 kgf-m, 4.7 ft-lb)

4. Install starter.
5. Install air intake chamber.
6. Connect battery ground cable.