Disassembly and Assembly

Intake Manifold Part 1:

Intake Manifold Part 2:

DISASSEMBLY




1. Disconnect connectors from throttle position sensor.
2. Disconnect connectors from intake manifold pressure sensor (B) and idle air control solenoid valve (A).




3. Disconnect air by-pass hose (C) from idle air control solenoid valve.




4. Remove throttle body.




5. Remove induction valve.
6. Disconnect connector from induction valve control solenoid.




7. Remove induction valve control solenoid.
8. Disconnect connector from purge control solenoid valve.




9. Remove purge control solenoid valve.
10. Disconnect connector from EGR valve.




11. Remove EGR valve.




12. Remove engine harness assembly from intake manifold.




13. Remove PCV pipe from intake manifold.




14. Remove air assist and purge pipe assembly.
15. Disconnect pressure regulator vacuum hose (A) from intake manifold.







16. Remove fuel pipe and injector pipe assembly.




17. Remove induction valve vacuum hose from intake manifold.

ASSEMBLY




1. Intake induction valve vacuum hose to intake manifold.
2. Install fuel pipe and injector pipe assembly.

Tightening Torque: 5.0 Nm (0.51 kgf-m, 3.7 ft-lb)







3. Connect pressure regulator vacuum hose (A) to intake manifold.
4. Install air assist and purge pipe assembly.




Tightening Torque: 5.0 Nm (0.51 kgf-m, 3.7 ft-lb)

5. Install PCV pipe to intake manifold.




Tightening Torque: 6.4 Nm (0.65 kgf-m, 4.7 ft-lb)

6. Install engine harness assembly to intake manifold.




Tightening Torque: 5.0 Nm (0.51 kgf-m, 3.7 ft-lb)

7. Install EGR valve.

Tightening Torque: 19 Nm (1.9 kgf-m, 14 ft-lb)




8. Connect connector to EGR valve.
9. Install purge control solenoid valve.

Tightening Torque: 19 Nm (1.9 kgf-m, 14 ft-lb)




10. Connect connector to purge control solenoid valve.
11. Connect hoses to purge control solenoid valve.






CAUTION: Carefully connect the evaporation hoses.

12. Install induction valve control solenoid.

Tightening Torque: 19 Nm (1.9 kgf-m, 14 ft-lb)




13. Connect connector to induction valve control solenoid.
14. Install induction valve.




Tightening Torque: 19 Nm (1.9 kgf-m, 14 ft-lb)

15. Connect hoses to induction valve control solenoid.






CAUTION: Carefully connect the vacuum hoses.

16. Install throttle body to intake manifold.

NOTE: Replace gasket with a new one.




Tightening Torque: 22 Nm (2.2 kgf-m, 15.9 ft-lb)




17. Connect connectors to throttle position sensor.
18. Connect connectors to intake manifold pressure sensor (A) and idle air control solenoid valve (B).




19. Connect air by-pass hose (C) to idle air control solenoid valve.