Removal and Installation
INTAKE MANIFOLDREMOVAL
1. Release fuel pressure.
2. Open fuel flap lid, and remove fuel filler cap.
3. Disconnect battery ground cable.
4. Remove air intake duct and air cleaner assembly
5. Disconnect accelerator cable (A).
6. Disconnect cruise control cable (B). (With cruise control model)
7. Remove power steering pump and tank from brackets.
1. Remove resonator chamber.
2. Remove V-belt covers.
3. Loosen lock bolt and slider bolt, and remove power steering pump drive V-belt.
4. Remove bolts which hold power steering pipes onto intake manifold protector.
NOTE: Do not disconnect power steering hose.
5. Remove bolts which install power steering pump bracket.
6. Disconnect connector from power steering pump switch.
7. Remove power steering tank from the bracket by pulling it upwards.
8. Place power steering pump and tank on the right side wheel apron.
8. Disconnect spark plug cords from spark plugs.
9. Disconnect PCV hose from intake manifold.
MT Vehicles:
AT Vehicles:
10. Disconnect engine coolant hose from throttle body.
11. Disconnect brake booster hose.
12. Remove air cleaner case stay RH and engine harness bracket, and disconnect engine harness connectors from bulkhead harness connectors.
13. Disconnect connectors from engine coolant temperature sensor.
14. Disconnect knock sensor connector.
15. Disconnect connector from crankshaft position sensor.
16. Disconnect connector from oil pressure switch.
17. Disconnect connector from camshaft position sensor.
18. Disconnect fuel hoses from fuel pipes.
WARNING:
- Do not spill fuel.
- Catch fuel from hoses in a container or cloth.
19. Remove bolts which hold intake manifold onto cylinder heads.
20. Remove intake manifold.
INSTALLATION
1. Install intake manifold onto cylinder heads.
CAUTION: Always use new gaskets.
2. Connect fuel hoses.
3. Connect connector to camshaft position sensor.
4. Connect connector to oil pressure switch.
5. Connect connector to crankshaft position sensor.
6. Connect knock sensor connector.
7. Connect connector to engine coolant temperature sensor.
8. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connector to bulkhead connectors.
9. Connect brake booster hose.
MT Vehicles:
AT Vehicles:
10. Connect engine coolant hose to throttle body.
11. Connect PCV hose to intake manifold.
12. Connect spark plug cords to spark plugs.
13. Install power steering pump and tank on brackets.
1. Install power steering tank on bracket.
2. Connect connector to power steering pump switch.
3. Tighten bolts which install power steering pump on bracket.
4. Install power steering pipes onto right side intake manifold protector.
5. Install power steering pump drive V-belt.
6. Adjust V-belt.
7. Install V-belt covers.
8. Install resonator chamber.
14. Connect accelerator cable (A).
15. Connect cruise control cable (B). (With cruise control models)
16. Install air intake duct and air cleaner assembly
17. Connect connector to fuel pump relay.
18. Connect battery ground cable.