Transfer Driven Gear
A: REMOVAL1. Remove the manual transmission assembly from vehicle.
2. Remove back-up light switch and neutral position switch.
3. Remove transfer case with extension case assembly.
4. Remove extension case assembly.
5. Remove transfer driven gear.
6. Remove bearing cup.
B: INSTALLATION
1. Install bearing cup.
2. Install transfer driven gear.
3. Install transfer case and extension case assembly.
4. Install back-up light switch and neutral position switch.
5. Install the manual transmission assembly from vehicle.
C: DISASSEMBLY
1. Remove bearing cone (extension case side).
ST
2. Remove bearing cone (transfer case side).
D: ASSEMBLY
1. Using ST, install bearing cone (transfer case side).
ST 398177700 INSTALLER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
2. Using ST, install bearing cone (extension case side).
ST 499757002 INSTALLER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton)
E: INSPECTION
1. Bearings
Replace bearings in the following cases:
^ Broken or rusty bearings
^ Worn or damaged
^ Bearings that fail to turn smoothly or make abnormal noise when turned after gear oil lubrication.
2. Driven gear
Replace drive gear in the following cases:
^ If their tooth surfaces and shaft are excessively broken or damaged.