FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Clutch Disc: Service and Repair

A: REMOVAL
1. Remove transmission assembly from vehicle body.





2. Install ST on flywheel.
ST 498497100 CRANKSHAFT STOPPER
3. Remove clutch cover and clutch disc.

CAUTION:
^ Take care not to allow oil on the clutch disc facing.
^ Do not disassemble either clutch cover or clutch disc.

B: INSTALLATION





1. Install flywheel and ST.
ST 498497100 CRANKSHAFT STOPPER





2. Insert ST into the clutch disc and install them on the flywheel by inserting the ST end into the pilot bearing.
ST 499747100 CLUTCH DISC GUIDE





3. Install clutch cover on flywheel and tighten bolts to the specified torque.

NOTE:
^ When installing the clutch cover on the flywheel, position the clutch cover so that there is a gap of 120° or more between "0" marks on the flywheel and clutch cover. ("0" marks indicate the directions of residual unbalance.)
^ Note the front and rear of the clutch disc when installing.
^ Temporarily tighten bolts by hand. Each bolt should be tightened to the specified torque in a crisscross fashion.

Tightening torque: 15.7 Nm (1.6 kgf-m, 11.6 ft. lbs.)
4. Remove ST.
ST 499747100 CLUTCH DISC GUIDE
5. Install transmission assembly.