Rear

DISASSEMBLY





1. Remove the boot ring.





2. Remove the piston boot.
3. Gradually supply compressed air via inlet of caliper body to force piston out.





CAUTION:
- Place a wooden block as shown in Figure to prevent damage to piston.
- Do not apply excessively high-pressure.





4. Remove piston seal from caliper body cylinder.
5. Remove lock pin sleeve and boot from caliper body.
6. Remove guide pin boot.

ASSEMBLY
1. Clean caliper body interior using brake fluid.
2. Apply a coat of brake fluid to piston seal and fit piston seal in groove on caliper body.
3. Apply a coat of brake fluid to the entire inner surface of cylinder and outer surface of piston.
4. Insert piston into cylinder.

CAUTION: Do not force piston into cylinder.

5. Apply a coat of specified grease to boot and fit in groove on ends of cylinder and piston.
Grease:
NIGLUBE RX-2 (Part No. 003606000)





6. Install the piston boot to the caliper body, and attach boot rind.





7. Apply a coat of specified grease to guide pin, outer surface, sleeve outer surface, cylinder inner surface, and boot grooves.
Grease:
NIGLUBE RX-2 (Part No. 003606000)
8. Install guide pin boot on caliper body.
9. Install lock pin boot on caliper body and insert lock pin sleeve into place.