FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





1. Install duty solenoid C and transfer valve body.
- Install duty solenoid C and transfer valve body.
- Install pipe and clamp.
Tightening Torque: 8 +/-1 Nm (5.8 +/-0.7 ft. lbs.).
- Install clutch drum.





2. Install extension.
- Connect connector.
- Tighten 11 bolts.
Tightening Torque: 25 +/-2 Nm (18.1 +/-1.4 ft. lbs.).





- Install gear select cable.
Tightening Torque: 14 +/-4 Nm (10.1 +/-2.9 ft. lbs.).





3. Install vehicle speed sensor 1.
Tightening Torque: 7 +/-1 Nm (5.1 +/-0.7 ft. lbs.).





4. Install rear crossmember.
- Tighten bolts.
Tightening Torque:
Crossmember to body: 69 +/-15 Nm (51 +/-11 ft. lbs.).
Crossmember to cushion: 18 +/-5 Nm (13.0 +/-3.6 ft. lbs.).
- Lower and remove transmission jack.





5. Install propeller shaft.
Tightening Torque:
At rear differential: 23 +/-5 Nm (16.6 +/-3.6 ft. lbs.).
At center bearing: 39 +/-5 Nm (28.9 +/-3.6 ft. lbs.).

NOTE: Align matching marks on propeller shaft and rear differential coupling.





6. Install front exhaust pipe
Tightening Torque:
At engine: 29 +/-5 Nm (21.7 +/-3.6 ft. lbs.).
At hanger: 29 +/-5 Nm (21.7 +/-3.6 ft. lbs.).
At front and rear connections: 18 +/-5 Nm (13.0 +/-3.6 ft. lbs.).
7. Lower and remove jack.





8. Connect the following parts:
- Oxygen sensor connector
- Multi-connector





9. Install pitching stopper.
Tightening Torque:
Body side: 57 +/-10 Nm (42 +/-7 ft. lbs.).
Engine side: 49 +/-5 Nm (36.2 +/-3.6 ft. lbs.).





10. Replenish ATF and check oil level. Check for leaks.